Showing posts with label industry. Show all posts
Showing posts with label industry. Show all posts

Friday, August 16, 2013

Renewable Surprise: Big New Biomass In Georgia

http://www.earthtechling.com/2013/08/renewable-surprise-big-new-biomass-in-georgia/

The latest federal accounting of new electrical generation going into service is another disappointing one for renewable energy, after last month’s downer, as natural gas dominated new capacity added in July.

According to the Federal Energy Regulatory Commission [PDF], 199 megawatts of new capacity came online in July and 144 of it was natural gas.

biomass paperboard
Loblolly pine is the most commercially important tree species in the southeastern United States (image via Wikimedia Commons)

In a surprise, the big contributor to new renewables in the past month wasn’t wind or solar but was biomass:  a 40-megawatt biomass system, using logging residual, at Graphic Packaging International’s operation in Macon County, Georgia.

When the company announced the project several years ago it said that by upping its investment in biomass – which was already being used to generate 90 percent of the paperboard mill’s process steam and 60 percent of its electrical power – it would be able to idle a coal-fired boiler. That would trim greenhouse gas emissions by 50,000 tons per year. Electricity produced would also reduce its grid load enough to curtail another 340,000 tons of CO2 emissions.

The company had said the high-efficiency biomass boiler and 40-MW turbine generator would cost as much as $80 million, but would “further the Company’s sustainability strategy, reduce energy costs and to improve the profitability of the Macon mill in advance of expected increases in electricity costs.”

New wind was nonexistent in July, as the industry continues to realign after last year’s near-death production tax credit experience. Through the first seven months of the year, wind has added 959 MW compared to 3,773 MW in the same period last year.

Solar came through with 11 MW in July, giving it 1,071 MW for the year, ahead of last year’s 842 MW at the same point in the year. Remember, that’s utility scale solar; the smaller stuff on residences and businesses, of which there is oodles going in, isn’t counted in that figure.

Tuesday, August 13, 2013

Tilbury Power Station completes final day of operation

http://biomassmagazine.com/articles/9311/tilbury-power-station-completes-final-day-of-operation

By Erin Voegele | August 13, 2013

The U.K.’s largest biomass power plant is completing its final day of operation. RWE npower has announced that the 750 MW Tilbury Power Station will generate power for the last time on Aug. 13.

The facility, originally fueled with coal, operated for 46 years.

In 2008, RWE made the decision to opt out the then 1,100 MW coal-fired power plant under the E.U.’s Large Combustion Plant Directive, a regulation that aims to reduce sulphur dioxide, nitrogen oxides and particulate matter emissions from power stations and other large industrial facilities. The decision to opt-out meant that the plant would shut down after either 20,000 hours of operation or the end of 2015, whichever was sooner. However, in 2010, RWE elected to use the remaining hours of operation to trial the use of 100 percent biomass.  The action effectively reduced the plant’s production capacity to 750 MW. The conversion was completed in late 2011.

According to information released by RWE on Aug. 12, the second phase of the conversion would have required the closure of the plant under the LCPD and the development of a full-scale biomass conversion to meet new environmental standards. It would have taken approximately two years to complete the upgrades. Information released by the company specifies the move would have allowed the plant to operate for an additional 10 to 12 years.

According to the RWE, the U.K. Department of Climate Change confirmed that the TIlbury project is ineligible for the new Contract for Difference Support mechanism for lower carbon technologies. As such, the company said it will not proceed with the second phase of the conversion. RWE attributes the decision to the fact that the conversion is not economically viable under the existing Renewable Obligation mechanism.

Recent statistics released by the U.K. Department of Energy and Climate Change indicate that power generation from plant biomass in the U.K. increased by 69 percent during the first quarter of 2013 compared to the same quarter of the prior year, rising from 1.1 terawatt hours (TWh) to 1.8 TWh. The increase is attributed to the Tilbury power plant becoming fully operational.

Data provided by RWE states that the Tilbury plant generated 1.27 TWh of power during the first quarter of this year. That is more than 10 percent of the 12.4 TWh of total renewable electricity generated in the U.K. during the same three-month period.

“This is a sad time for everyone at Tilbury Power Station, but I would like to personally thank all of our staff past and present who have contributed to the success of the station, particularly in the delivery of such a pioneering development for UK biomass,” said Nigel Staves, manager of Tilbury Power Station. “Tilbury remains an excellent site for power generation and RWE will now review future plans for the site. The lessons learned from the successful biomass conversion will be shared across the RWE Generation portfolio, as RWE remains committed to exploring new energy technologies that can provide energy solutions that are both affordable and sustainable.”

Monday, August 12, 2013

KiOR announces Q2 financial results, discusses expansion plans

http://biomassmagazine.com/articles/9308/kior-announces-q2-financial-results-discusses-expansion-plans/

By Erin Voegele | August 12, 2013
 
KiOR Inc. has released financial results for the second quarter, reporting operational progress at its Columbus, Miss., plant. The company shipped more than 75,000 gallons of cellulosic fuels during the three-month period, which ended June 30.

“I am happy to report that Columbus has made significant operational progress and is continuing to build its on-stream performance and reliability," said Fred Cannon, president and CEO of KiOR. "In addition to making our first shipment of cellulosic gasoline in the second quarter, we more than doubled the run time of our core technology, the Biomass Fluid Catalytic Cracking Unit, to 43 percent in the quarter, up from 20 percent in the first quarter."

During a call to discuss the financial results, Cannon spoke about three phases he said are necessary to bring a first-of-king facility to a steady state of operation. First, there is a reliability phase that concentrates on simply running the facility and building its on-stream percentage, he said. Second is a throughput phase, which focuses bringing the facility to nameplate capacity while maintaining the on-stream percentage. Finally, the third phase focuses on optimization, during which process efficiency is optimized, increasing yield. According to Cannon, the facility has achieved significant progress of the first phase and is beginning to work on the second stage.

Cannon also noted that the plant’s CFCC unit operated for just under 40 days during the second quarter, which doubled the quarterly on-stream percentage. “Our first run was April 22 to April 27,” he said. “We then started the BFCC back up on May 6 and rant it until May 12. We decided to terminate both of these runs due to feed synchronization issues. Nothing about the KiOR technology prevented the runs from going longer.” The BFCC was brought back online on May 30 and operated through June 29. The 30-day run more than doubled the facility’s previous longest individual run.

According to Cannon, a small repair requirement in the wood yard necessitated the shutdown of that run.

He also stressed that nothing about the KiOR technology resulted in these operational terminations.

“As has been the case since we first started the facility, these issues are not related to our core technology,” Cannon continued. “They are simply part of the break-in process, and again, let me reiterate that our goal last quarter was to keep the plant running as long as possible, not to push the plant from a throughput standpoint. Our focus was on reliability, and we typically ran Columbus at 40 percent to 50 percent of its nameplate capacity.”

Cannon said longer runs are KiOR’s main objective in the third quarter. He also stressed that the plant is currently operating, with high quality oil being produced and stored. “I anticipate that the hydrotreater will start up shortly, meaning we will have fuel ready to ship in the very near term,” he said, noting that the company’s focus will likely not shift to process optimization and increasing yield until the fourth quarter. “I look for us to achieve normal, steady-state optimal operations at Columbus in the first half of 2014,” Cannon continued.

During the call, Cannon also spoke about KiOR’s long-term business plan, highlighting two developments that have factored into the company’s strategic thinking. “First, we believe that we have made some important gains in our research and development efforts that…can have a significant impact on the operating efficiency and catalyst performance of our technology at a commercial scale.” Second, Cannon said KiOR is beginning to see traction on the commercial development of feedstocks other than Southern Yellow Pine, including hardwood, energy crops and waste products.

Cannon said the company expects to be able to procure these alternative feedstocks at a lower price.

As a result of the two developments, combined with progress at the Columbus facility, Cannon said KiOR is considering an alternative growth strategy that would involve the construction of a second 500 bone-dry-ton-per-day facility adjacent to the existing Columbus plant. While Cannon stressed that the company is still in the early stages of evaluating the possible expansion, the move is exciting because it could reduce the cost and time required to design, engineer and construct the second facility. Cannon also said building a second plant adjacent to the Columbus plant would be expected to reduce start-up and commissioning risk as a result of shared experienced personnel, site infrastructure, equipment and operational knowledge. “On a preliminary basis, we expect that the total cost of this second 500 ton-per-day commercial facility in Columbus will range from $175 million to $225 million,” he said, noting that current estimates shows cellulosic gasoline and diesel could be produced at a cost of $2.60 to $2.80 per gallon at a yield of 72 gallons per bone dry ton. At a yield of 92 gallons per bone dry ton, the cost would drop to $2.20 to $2.30 per gallon.

KiOR has also continued to refine the design for its proposed facility in Natchez, Miss. According to Cannon, the current estimated cost to build that plant is $560 million to $600 million. “We also estimate that this facility will be able to produce cellulosic gasoline and diesel at a per-unit unsubsidized cost between $2.25 and $2.48 per gallon at our current yield of 72 gallons per bone dry ton, excluding cost of financing and facility depreciation,” he said. “This would decrease to between $1.81 and $1.96 per gallon at our short-term yield target of 92 gallons per ton.”

Regarding quarterly financial results, KiOR reported a net loss of $38.5 million, or 36 cents per share, compared to a net loss of $31.1 million, or 30 cents per share, during the previous quarter. During the second quarter of 2012. KiOR reported a net loss of $23 million, or 22 cents per share.
Revenues for the quarter equaled $239,000, up from $71,000 during the first quarter of the year. The company posted no revenues for the second quarter of 2012.

Monday, August 5, 2013

Judge dismisses case against biomass plant

http://www.ajc.com/news/news/local/judge-dismisses-case-against-biomass-plant/nZFKt/

Posted: 3:23 p.m. Monday, Aug. 5, 2013
The Atlanta Journal-Constitution 

An administrative law judge has dismissed a lawsuit from a group of DeKalb County residents opposed to a proposed biomass plant near Lithonia.

Judge Amanda Baxter said the Citizens for a Healthy and Safe Environment, or CHASE, did not respond in a timely manner to various court orders in its challenge to a state air permit for the facility.

Green Energy Partners had secured the state permit for the $60 million facility on Rogers Lake Road, which calls for burning wood chips to create energy that it will sell to Georgia Power. County Commissioners approved a rezoning chance for the plant in 2011, and company officials plan to break ground on the facility later this year.

Thursday, July 25, 2013

Judge Rules Biomass Plants Have to Obey the Law, While Usefulness is Questioned

http://www.sustainablebusiness.com/index.cfm/go/news.display/id/25085

07/25/2013 11:16 AM

A federal appeals judge has ruled that power plants that turn biomass into energy also have to obey the Clean Air Act.

It closed a loophole under which the Environment Protection Agency (EPA) exempted biomass plants from the same emission rules that all other power plants are subject to.


“Burning trees to generate electricity is dangerous, polluting, and ought to be limited to protect people and the environment,” says Kevin Bundy, a senior attorney with the Center for Biological Diversity’s Climate Law Institute, which challenged EPA's policy. “This important decision will reduce respiratory ailments, protect forests and help ensure a healthier, more livable climate.” 

The ruling reflects recent research that finds biomass-fueled power plants emit significantly more carbon per kilowatt than fossil fuel power plants - even coal. It can take decades before that excess carbon is “re-sequestered” by subsequent plant growth, explains the Center for Biological Diversity.

“Today’s ruling upholds EPA’s authority to regulate pollution that drives climate change. The court’s decision is grounded in an understanding that the science shows that biomass fuels, including tree-burning, can make climate disruption worse,” says Ann Weeks, legal director of the Clean Air Task Force, who argued the case for petitioners, which include the Conservation Law Foundation and Natural Resource Council of Maine. “The court clearly noted that the atmosphere can’t tell the difference between fossil fuel carbon dioxide and carbon dioxide emitted by burning trees.” 

"The court's decision is particularly important for the Southeast. Now we have an opportunity for a more sensible, science-based policy, one that avoids clearcutting the region's wildlife-rich forests for energy while intensifying climate change impacts," says Frank Rambo of the Southern Environmental Law Center, which represented the Dogwood Alliance, Georgia ForestWatch, South Carolina Coastal Conservation League and Wild Virginia in the case. 

In the case of wood, the adverse impact is exacerbated because of the large amounts of carbon released from deep forest soils as a result of disturbances such as logging, finds research released in June by Dartmouth College. Most global atmospheric studies don't consider deep soil, which could store up to half of all carbon in forest soils. 

Clearcutting

"Our paper suggests the carbon in mineral soil may change more rapidly, and result in increases in atmospheric CO2, as a result of disturbances such as logging," says Dartmouth Professor Andrew Friedland. "Increased reliance on wood may have the unintended effect of increasing the transfer of carbon from mineral soil to the atmosphere." 

Woody biomass including trees grown on plantations, managed natural forests and logging waste, is used for 75% of global biofuel production. 

“If we are going to start changing recommendations and tell people to leave oil and coal in the ground, and burn more wood, we first need solid science behind that recommendation,” says Friedland. “Wood still might be a green choice, but let’s know all the consequences of everything that we do—and some of these consequences are not currently being discussed or appreciated or evaluated.” 

Next-Generation Biofuel Investments in Doubt 
 
Meanwhile, Europe’s biggest oil companies, BP and  Shell, are scaling back investments in biofuels because they don't see them becoming economical to produce until at least 2020. Exxon (remember all those algae TV ads?) and Chevron gave up several years ago, when they didn't see enough profit.

Why bother with these longer term investments when they're making a killing on their core business, oil and gas?
 
Both Shell and BP, however, continue to expand in their sugarcane ethanol businesses in Brazil. Shell has 23 refineries there and BP is spending $350 million to double production.

Global investment in biofuel production was $57 million in the first quarter, the lowest since 2006 and off significantly from a peak of $7.6 billion in the last quarter of 2007, reports Bloomberg
 
“Progress in deploying these technologies has been slower than many had anticipated and what’s needed to keep on track with our aspirations,” Maria van der Hoeven, executive director of the International Energy Agency (IEA), told Bloomberg. “Many potential producers have found it difficult to secure the capital they need.” 

"This is very capital intensive," Phil New, head of BP's biofuels program, told Bloomberg. "There's lots of difficult engineering. It will take time for scale-up."

Last year, BP scrapped plans for a $300 million refinery in Florida, although it just opened a $520 million wheat-to-ethanol facility in the UK with DuPont. Shell canceled plans in April for a straw-to-ethanol facility and also pulled back funding for biofuel enzymes at Codexis and an algae venture with HR BioPetroleum.

"All of these technologies are capable of working technically," Matthew Tipper, Shell's head of alternative energy, told Bloomberg. "It was purely on cost that this technology couldn't be taken forward. Fuels have to be cheap enough to burn. Otherwise no-one will buy them."

Both the US and Europe are counting on biofuels to help reduce emissions that contribute to global warming. To meet climate targets, biofuels must account for 27% of transportation fuels by 2050, up from just 3% in 2012, says IEA. 

Last year, ethanol made from sugar or corn was the major source of biofuels - almost all of the 1.9 million barrels produced a day. Next-generation technologies are focused on supplies that don't compete with food, such as switch grass, corn stalks, jatropha and algae, as well as wood waste from the lumber and paper industries. 

The first commercial-scale cellulosic biofuels plants are coming online, from companies like KiORAbengoa Bioenergy, BlueFire Renewables, Mascoma and Fulcrum Bioenergy. The plants will boost US cellulosic biofuel output 20-fold this year. At an anticipated 9.6 million gallons of production, it falls short of government’s target of 14 million gallons.

Big oil has basically decided to let these smaller firms develop the technologies and then surely they'll step in.

Last year, the EU set limits on crop-based biofuels because of rising food prices worldwide and shifted the focus to agricultural residues like straw, and potentially algae.

Monday, July 22, 2013

Keeping Pace with Pellet Trade

http://www.biomassmagazine.com/articles/9238/keeping-pace-with-pellet-trade

The Port of Brunswick is one of many upgrading and expanding to meet Europe’s surging pellet demands. 
 
By Tim Portz | July 22, 2013

U.S. Highway 82 follows a predominantly western course, away from the port complex at Brunswick, Ga., running first slightly northwest and then doglegging to the southwest. It ambles through Glynn, Brantley and Ware counties before arriving in Waycross, Ga. This 60-mile stretch of highway traces a path through some of the densest stands of southern yellow pine in the country. Together, these three counties boast nearly .5 million forest acres, most of them privately owned and actively managed for delivery to the area’s forest products complex, including area pellet mills. East of the Port of Brunswick lies the Atlantic Ocean, and the world’s fastest-growing pellet market. Linking this incredible forest biomass resource to power generators in the United Kingdom and northern Europe, which seek a less carbon-dense fuel are port terminals like the East River Terminal at the Port of Brunswick.

In August 2011, the Georgia Ports Authority and Logistec, a Montreal-based stevedoring and terminal operations company, announced a shared investment in the East River Terminal to facilitate the rapidly growing export market for wood pellets. Commenting on the project, Curtis Foltz, GPA executive director said, “The significant expansion and installation of new infrastructure at East River Terminal will accommodate Georgia’s export for biomass fuels and create jobs throughout Georgia’s transportation, logistics and forest industries.”

Investing in this critical piece of infrastructure has proven to be wise and timely, as the demand for wood pellets has increased as predicted, contributing to the highest cargo levels the GPA has ever experienced. In April, 2.4 million tons of cargo passed through Georgia’s ports, a new record. Tonnage moving through the East River Terminal increased 14 percent over the same time frame in the previous year, reaching nearly 670,000 tons. The growth in East River’s tonnage was led by biomass fuels, validating the 2011 investments.

A critical component of the investments was a deepening of the shipping channel from 30 to 36 feet.  Expounding on the ramifications of that improvement, David Proctor, Logistec terminal manager, says, “The GPA also dredged from 30 to 36 feet, which will increase our capability of bringing in larger vessels for pellet exports. With a 30-foot-depth, you can only get maybe 15,000 or 16,000 tons of any kind of cargo into the Port of Brunswick. With the expansion and the deepening of the channel down to 36 feet, we are capable at this time of moving close to anywhere from 35,000 to 40,000 tons of wood pellets in a vessel. “There are economies of scale with the larger-size vessels, and this additional draft allows us to attract a new target market when serving the large-size utility companies overseas.”

Already a significant piece of Georgia’s forest products industry, pellet producers in the state manufacture over 1 million tons of pellets each year. Current production levels, however, pale in comparison to the nearly 3 million tons of production capacity currently planned or under construction. Virtually all of this new capacity is being developed to serve the growing European market. Georgia’s port operators are feeling the momentum, too, and Proctor notes, “We continue to prospect for new opportunities, and there are many interested parties that we are pursuing.”

As production capacity in Georgia increases, its ports are keeping pace, ensuring the critical market access necessary to maximize the opportunity that fuels growth in both the state’s forest products and port sectors.

Policy changes should not affect wood-pellet plans at port

http://www.starnewsonline.com/article/20130722/ARTICLES/130729922

Published: Monday, July 22, 2013 at 3:14 p.m.
A worker piles wood pellets at a holding facility at the Georgia Ports Authority in Brunswick, Ga., in 2011. Courtesy photo
Energy policy changes across the Atlantic could affect how long the boom in the U.S. wood pellet industry will last, forestry experts and industry opponents say.

But the company that plans to invest millions into building a pellet-exporting facility at the Port of Wilmington says those changes were long anticipated and have provided certainty for the industry to continue rapid growth.

The United Kingdom, where North Carolina's pellets will be shipped, is changing some of its rules that favor use of pellets in place of coal. It is cutting out subsidies for new power plants that would burn pellets while eventually ending them for plants that are converting from coal to pellets, according to news reports. 

The U.K.'s decisions "give certainty to the major utilities there so they can make good investments in converting existing coal-fired plants to biomass (wood products) plants," Enviva Chairman and CEO John Keppler said Monday.

"We have some pretty aggressive plans under way" for the Port of Wilmington and elsewhere in North Carolina, he said.

Enviva has two pellet-producing facilities in North Carolina, at Ahoskie and Northhampton, and has identified several sites in the state for a possible third facility, Keppler said.

Enviva plans to build two concrete storage domes, rail and truck unloading stations and a ship loader/dock-conveyer system at Wilmington. Enviva is not involved in pellet-exporting plans at the Port of Morehead City, which have been scaled back. The cutback is unrelated to European environmental policies, said Laura Blair, spokeswoman for the N.C. State Ports Authority.

U.S. production of pellets is expected to increase from 3 million tons in 2009 to 10 million by 2015, according to a study by Daniel Saloni of the Department of Forest Biomaterials at N.C. State University. 

There are or will be six Atlantic ports handling wood pellets between Norfolk and Brunswick, Ga., according to the Southern Environmental Law Center, an environmental advocacy organization based in Charlottesville, Va.

Pascagoula, Miss., is joining the push, planning to spend $30 million to accommodate future pellet exports.

Viable business?

But some question the limits of the wood-pellet export boom.

Opponents of the industry are arguing that burning wood pellets to produce energy not only doesn't make environmental sense but that it eventually won't make economic sense, either.

In addition to the U.K.'s new biomass subsidy policy, Europe is looking at whether it will require stricter requirements that the wood it receives from the United States is third-party-certified as sustainable, according to Dennis Hazel, associate professor and extension specialist for the Department of Forestry and Environmental Resources at N.C. State University.

One of the largest certifying groups is the Forest Stewardship Council, which originated from the Rain Forest Alliance, Hazel said.

"If your forest is certified, every product" that comes from it is certified, including pellets, he said Monday.

Problem is, there is little third-party-certified land in North Carolina, Hazel said.

If Europe decides to require strict certification, it may cloud the long-term viability of the pellet industry in the state, he said.

Lack of certification by either independent or industry groups is not to say the state's forests are managed badly.

The U.S. Forestry Service thinks "we do forestry pretty well in the Southeast. Most of our land is adequately regenerated" after trees are cut, Hazel said. That means that most cutting, even clear-cutting, allows the forests to come back. That, in turn, shrinks the relative carbon footprint of using North Carolina pellets for power production, he said.

But the forest watchdog group Dogwood Alliance says using the state's forests to produce pellets for power production is far from the European goal to be carbon neutral – producing no more carbon dioxide than is absorbed by regenerated forests.

The alliance's executor director, Danna Smith, said burning pellets for electricity may actually increase carbon emissions compared to coal. 

But she also argued that pellet companies are limited in their ability to make money from selling to the United Kingdom.

"It is not a long-term strategy for (the companies)," Smith said. "This is not going to be a long-term development opportunity.

"The justification for this (pellet) market is emission reductions. When you burn a tree that is, say, 20 years old, all that carbon is going into the atmosphere. If that tree had not been logged it would have been storing that carbon plus absorbing more carbon from the atmosphere."

In other words, the forests just can't regenerate fast enough to make the harvesting-burning process carbon neutral, she added.

But the pellet-burning process is never going to be carbon neutral, Hazel said. It, however, can be relatively beneficial.

In the short term, burning pellets may be less advantageous than burning coal. But in the long term it looks good compared to coal, because the forests have time to regenerate, he said.

Regardless of the arguments, Keppler is confident in his company's and the pellet industry's course of high investment and growth.

Nothing, he reiterated, has changed in Enviva's ambitious plans for the Port of Wilmington.


Friday, July 12, 2013

Sundrop Fuels selects contractor for inaugural plant

http://www.biomassmagazine.com/articles/9189/sundrop-fuels-selects-contractor-for-inaugural-plant

By Sun Drop Fuels Inc. | July 12, 2013

Sundrop Fuels Inc., a privately-held advanced biofuels company, announced that it has engaged international engineering and construction firm IHI E&C International Corporation, a U.S. subsidiary of Tokyo-based IHI Corporation, as contractor of choice for its inaugural facility near Alexandria, La.

The combined commercial and demonstration plant will annually produce about 60 million gallons of finished gasoline from natural gas while providing the platform for Sundrop Fuels to prove its proprietary gasification technology for making renewable “green gasoline” from woody biomass.

The success of Sundrop Fuels’ integrated commercial and demonstration plant will put in motion the company’s plan to build a series of renewable gasoline “megaplants,” each producing more than 200 million gallons of drop-in cellulosic biofuel annually. Sundrop Fuels expects to eventually have four such facilities in operation, representing a combined production capacity of more than one billion gallons – a significant percentage of the total cellulosic advanced biofuels goal set by the nation’s Renewable Fuels Standard (RFS).

“With IHI E&C’s talent and resources, Sundrop Fuels looks forward to formally breaking ground on the final stepping-stone toward becoming a major producer of affordable, drop-in biofuel,” said Sundrop Fuels CEO Wayne Simmons. “It has extensive experience and a long history of successful project execution in plants with similar configurations and process units.”

”We are very excited to be involved in this gas to gasoline commercial project that utilizes proven technologies for the conversion of natural gas, first to methanol, and then to gasoline,” said Glyn Rodgers, IHI E&C President.

Located one mile west of Alexandria in Boyce, Louisiana, Sundrop Fuels has begun site preparation on the combined commercial and demonstration plant, which will occupy approximately 100 of the 1,213 acres that the company purchased in February. Formal construction is scheduled to begin late this year, with operations expected to begin at the end of 2015.

Friday, April 19, 2013

LanzaTech CEO: Need Biofuels, Oil & All of the Above

http://domesticfuel.com/2013/04/19/lanzatech-ceo-need-biofuels-oil-all-of-the-above/

Posted by – April 19th, 2013

holmgren2

While some of the talk at the recent Advanced Biofuels Leadership Conference has focused on pointing fingers at the oil companies and some of the oil companies pointing back, at least one biofuel provider was saying we need them both. Jennifer Holmgren (shown holding an award for being one of the movers and shakers in the biofuel world), the CEO of LanzaTech, a company that turns carbon monoxide into ethanol, wants to take an “all-of-the-above” approach.

“It is so important for us to get as much energy and fuel into the pool that we need to have all of the solutions that can provide sustainable fuels at the table,” including natural gas, petroleum, algae, biomass, among others, she says … all providing economic, social and environmental sustainability.

Jennifer admits that is easy to say but tough to do. She says we need to look at the current state as part of a long journey to commercialize these processes. She adds that both sides need to tone down their rhetoric and recognize that oil is not going away, but it’s not enough to meet all of our energy needs.

“If you can get both sides to agree that oil doesn’t give us all the answers but is a necessary piece of the equation, I think we’ll be fine,” she says.

Jennifer is encouraged that so many oil companies attended the ABLC and are involved in the renewable energy business. She believes it’s a good start of better trust and patience between biofuels and Big Oil.

Thursday, April 18, 2013

Chevron Defies California On Carbon Emissions

http://www.bloomberg.com/news/2013-04-18/chevron-defies-california-on-carbon-emissions.html




Chevron Corp. (CVX) helped write the first-in-the-nation rule ordering reduced carbon emissions from cars and trucks. Its biofuels chief spoke at the ceremony where California Governor Arnold Schwarzenegger signed the executive order in 2007, the same year the oil company pledged to develop a gasoline replacement from wood.

Now Chevron is leading a lobbying and public relations campaign to undercut the California mandate aimed at curbing global warming, two years after the state started phasing it in. Research on commercially viable climate-friendly products has come to naught, stymied by the poor economics of coaxing hydrocarbons from plants’ stubborn cell walls, according to Chevron officials.

  Oil Firms Break Promise on Biofuels as Chevron Defies California
An employee works on a Chevron Corp. sign at a gasoline station in San Francisco, California. Like other major investor-owned oil companies, Chevron and ExxonMobil accept climate-change science and acknowledge carbon emissions contribute to global warming. Photographer: David Paul Morris/Bloomberg 

April 18 (Bloomberg) -- Chevron Corp. helped write California's first-in-the-nation law ordering reduced carbon emissions from cars and trucks. Now Chevron is active in lobbying and public relations efforts to undercut the mandate. Bloomberg's Kevin Thrash reports. (Source: Bloomberg)
 
“We’ve looked at 100 feedstocks, 50 conversion technologies, worked to shape this law the best we can, and we have not come up with a solution to be able to comply,” said Rhonda Zygocki, Chevron’s executive vice president of policy and planning, in a Feb. 4 talk at the Commonwealth Club in San Francisco. Rick Zalesky, the Chevron official who celebrated the order’s signing with Schwarzenegger, was blunt last June when he declared the low-carbon standard “not achievable.”

While still promoting its commitment to renewable energy, the second largest U.S. oil company quietly shelved most of its biofuels work in 2010, according to internal documents and former Chevron officials. It decided products with potential returns of at least 5 percent weren’t enough for a multinational used to margins triple that, said Paul Bryan, a former vice president of biofuels technology.

Cutting Funding 


“The best outcome for the oil companies is if nothing changes,” said Bryan, who left Chevron in 2010 after 15 years. “You can make money today making advanced biofuels -- you just won’t make as much money as the oil companies would like.”

Chevron’s switch is part of the fossil fuel industry’s hardening line against efforts to supplant petroleum in the $500 billion U.S. transportation fuels market.

ExxonMobil Corp., the largest U.S. oil company, has also retreated from a biofuels effort. It slashed funding for research into making the fuel from algae, according to former employees involved in the project, and with Chevron is pressing California to postpone the low-carbon standard. In Europe, meanwhile, carbon credits for December plunged to an all-time low yesterday, making it cheaper for companies to buy the right to emit more carbon dioxide gas under the European Union’s system for controlling global warming.

‘Shockingly Small’


Like other major investor-owned oil companies, Chevron and ExxonMobil accept climate-change science and acknowledge carbon emissions contribute to global warming. They say they’re pushing back against the California rule because it demands technology that may not be available for years, and will cost jobs and send pump prices soaring if not rewritten.

The oil industry is lobbying to stop other states from following California. All the while, oil companies are dedicating few resources to the advances in biofuels they talk about needing to make, said Mary Nichols, head of the California Air Resources Board, which enforces the carbon rule.

“It’s shockingly small given their profitability,” Nichols said. “We’re dealing with companies with revenues in excess of the state of California.”

San Ramon, California-based Chevron had its second most profitable year in 2012, posting net income of $26.2 billion on $222.6 billion in sales, the vast majority from petroleum. California’s revenue in fiscal year 2012 was $87.8 billion.

Doomed Project


The company touts its biofuels program on its Facebook page and website. “It’s time oil companies get behind the development of renewable energy,” a headline on the website says. The text says a joint venture with Weyerhaeuser (WY) Co., Catchlight Energy LLC, is “working to commercialize advanced biofuels made from forest-based biomass.”

While Catchlight still exists, Chevron and the forest products company three years ago scratched a plan to spend more than $400 million and build commercial plants by 2014, according to an internal Catchlight business plan.

The plants were expected to generate a profit of 5 percent to 10 percent, according to Bryan and other former Chevron officials -- short of the average 17 percent the company earns on capital investments, including oil and gas exploration and production, for which it has budgeted $33 billion this year.

The Catchlight plan was doomed when management decreed biofuels had to compete with fossil fuel projects for funds, said Bryan, a lecturer in chemical and biomolecular engineering at the University of California at Berkeley. He said he left Chevron, taking a severance package during a staff downsizing, because he didn’t believe the company was committed to biofuels.

Too Ambitious


Chevron was optimistic when it worked on the low-carbon fuel standard with Schwarzenegger’s team in 2007, said Desmond King, president of Chevron Technology Ventures, which oversees emerging technologies. Former biofuels chief Zalesky, now the company’s general manager of crude and manufacturing strategy, was among several Chevron officials who helped craft the rule.

As the company put theory into practice, trying to make a propellant out of wood’s sugar-rich fibers, it realized the rule was too ambitious, King said. The research didn’t lead to anything that would be commercially viable, he said.

Even a 10 percent potential profit wasn’t attractive because the average payback from other projects is so much higher, he said. “It’s hard for Chevron to make major investments in anything that would be dilutive to its return,” he said. “It all comes down to getting good enough returns for our shareholders.”

Algae Fuel


Spending on biofuels has shrunk, he said, declining to give details. A leading producer of geothermal energy, Chevron expects to spend about $2 billion between 2012 and 2014 on renewable energy and energy efficiency, according to Morgan Crinklaw, a company spokesman.

To try to make algae fuel, Irving, Texas-based ExxonMobil said it would spend up to $600 million and hired Synthetic Genomics Inc. in 2009 to identify and modify algal strains that yield high amounts of oils. The oil company promoted the work in ads with a scientist saying, “We’re making a big commitment to finding out just how much algae can help to meet the fuel demands of the world.”

Research hit a snag in 2011 when a strain that made enough oil in a California greenhouse to meet a required milestone in the contract failed to perform in a pond at an ExxonMobil facility in Texas, according to J. Craig Venter, Synthetic Genomics’ chief executive officer and co-founder and one of the first scientists to sequence the human genome.

Long Term


ExxonMobil recast the contract, leading to layoffs of more than half the Synthetic Genomics employees working on biofuels for the oil company, according to former managers and scientists involved in the project. The effort now focuses on long-term research and development rather than commercial production, said Heather Kowalski, a spokeswoman for La Jolla, California-based Synthetic Genomics.

Charles Engelmann, a spokesman for ExxonMobil, declined to discuss details of the partnership or comment on the company’s opposition to the low-carbon rule’s timeline.

That’s being targeted by Fueling California, an advocacy group whose major funder is Chevron and that spent more than $327,000 in 2011 and 2012 lobbying on fuel and transportation policies, according to state disclosure forms.

The Air Resources Board’s Nichols said regulators haven’t been swayed by the arguments, among them that the economy will suffer if implementation of the rule isn’t delayed. “At this point we’re not seeing any need to change course,” she said.

Corporate Representatives


Both Chevron and ExxonMobil help finance the Houston-based Consumer Energy Alliance, which runs ad and Web campaigns warning low-carbon mandates could cost hundreds of thousands of jobs. After the alliance lobbied in New Hampshire last year, lawmakers passed a law prohibiting the state from participating in any low-carbon fuel program without legislative approval.

In January, the Washington-based American Legislative Exchange Council, which writes bills it recommends to legislators, endorsed a measure based on the New Hampshire law that it’s urging other states to adopt.

The council is made up of lawmakers and corporate representatives. Company memberships cost from $7,000 to $25,000 annually, and those that belong include ExxonMobil, the coal concern Peabody Energy Corp. and Koch Industries Inc., a chemical, textile, trading and refining conglomerate whose co- owners, Charles and David Koch, have supported the Tea Party.

Front Line


The council opposes government dictating Americans’ fuel choices, said Todd Wynn, director of the energy, environment and agriculture task force at the group. It also encourages legislators to repeal mandates -- which exist in 29 states -- requiring renewable energy from solar, wind and other sources to be part of the electric power mix.

This year, 30 bills to kill or weaken renewable rules have been considered in 16 states, according to the North Carolina Solar Center in Raleigh, which tracks such measures. None have passed so far.

California, the most populous state, is the front line: Emission controls enacted there since 1966 have been models for federal car-pollution and miles-per-gallon rules.

The state began to phase in the low-carbon standard in 2011. When it’s fully in effect in 2020, greenhouse gas emissions associated with transportation fuels are supposed to be 10 percent less than they were in 2010.

Transportation Mix


The state’s 32 million vehicles consume 15 billion gallons of gasoline each year, according to state data, and emit 160 million metric tons of greenhouse gases annually, 36 percent of all such emissions in California.

Right now, the state is on track to achieve the goal, according to Stanley Young, a spokesman for the Air Resources Board. Neither the agency nor Chevron and ExxonMobil will disclose how the companies are complying with the rule.

The U.S. government first spurred interest in biofuels, after President George W. Bush signed laws in 2005 and 2007 ordering more non-petroleum ingredients in the fuel supply.

The laws required refiners, importers and blenders to put 16.6 billion gallons of renewables into the mix by 2013. At least 1 billion gallons would have to come from cellulosic biofuels, which, unlike the widely used ethanol supplement derived from corn, are harvested from non-food crops, including switch grass and woody debris.

Fading Appetite


To meet its obligations, Chevron in 2008 teamed up with Weyerhaeuser to start Catchlight. Its goal was 17 plants by 2029, making 2 billion gallons annually, with spending of $370 million by 2013, according to a Catchlight business plan.

“There was a lot of enthusiasm that we would move forward on a path to develop something significant,” said Denny Hunter, Catchlight’s chief technology officer in 2008 and 2009 and a former vice president of technology for pulp, paper and packaging at Federal Way, Washington-based Weyerhaeuser.

Chevron’s appetite for biofuels began to fade after about a year, according to Hunter, Bryan and other former officials affiliated with Catchlight. A key reason, they said, was the shrinking federal cellulosic biofuels directive.

The laws Bush signed instruct the U.S. Environmental Protection Agency to adjust requirements based on supplies, which have never reached the goal. The EPA’s cellulosic biofuels mandate for 2013 is 99 percent below the original target.

‘No Urgency’


Chevron’s biofuels plan wound up in the cross-hairs of cost analysts in 2009 when they determined it would be a better bet to buy renewable fuel credits rather than keep trying to make the product, according to Bryan and two other former employees who asked not to be identified because they were discussing confidential company information. Credits, purchased from the government or producers who exceed low-carbon obligations, allow non-reducers to abide by clean fuel regulations.

After the cost analysts’ report, the Catchlight budget was stripped of money for plants, said Hunter, the former chief technologist who said he retired in 2009 because he was unhappy with the joint-venture’s direction. Chevron “no longer wanted to be a leader in biofuels,” he said.

In April 2010, Chevron and Weyerhaeuser told Catchlight to ratchet back, according to an internal business plan that set the 2013 budget at $8.9 million -- 98 percent lower than previously envisioned.

The Catchlight board said in the plan there was “no urgency” to commercialize and that, “in the absence of mandates,” the first plant “should be driven by financial returns.” The return on the investment would have to “meet or exceed” 20 percent, according to the plan.

‘Technical Winner’


That shocked scientists who were confident they’d come up with a process that would work, called solvent liquefaction, according to Jim Stevens, a chemist who researched technologies for 29 years at Chevron before being laid off in December 2010.

They’d constructed a contraption the size of a Winnebago that used a chemical solvent to turn woody biomass into fuel. It began producing in February 2010. “This was a real technical winner,” Stevens said.

Catchlight roughed out the numbers for a $504 million solvent liquefaction plant producing 92 million gallons a year at a cost of $2.18 a gallon, according to a 2010 internal report that laid out the technical and economic prospects for producing biofuels on a commercial scale. Making gasoline costs between $2 a gallon and $2.75 a gallon when oil prices are $70 a barrel to $100 a barrel, according to another Catchlight document.

‘Still Learning’


The joint venture never performed final tests on the biofuels process, Stevens said. “They just quit trying.”

Chevron hasn’t stopped working on developing biofuels products, according to Crinklaw, the company spokesman.

Taxpayers will help pay for future solvent liquefaction research. It will be conducted at Iowa State University with a $3.5 million federal grant covering 80 percent of the costs, and Catchlight the rest.

Catchlight is also supplying wood chips to Pasadena, Texas- based KiOR Inc., a biofuels producer that announced its first shipment of cellulosic diesel in March. Chevron has a contract to purchase some of KiOR’s renewable fuels. Weyerhaeuser is happy with the joint venture’s status, said David Godwin, vice president of minerals and energy products.

In October 2010, six months after Chevron and Weyerhaeuser put the brakes on at Catchlight, Chevron ran television and print ads about its work on non-petroleum fuels. “Something’s got to be done. So we’re doing it,” the ads said. “We’re not just behind renewables. We’re tackling the challenges of making them affordable and reliable on a large scale.”

Chevron officials didn’t respond to questions about the advertising campaign.

“We remain interested in the solvent liquefaction technology but, like other biofuels production technologies, it is early in its development, and we’re still learning about it,” Crinklaw said in an e-mailed statement. “Unfortunately, the technology hasn’t advanced as quickly as we hoped.”

To contact the reporters on this story: Ben Elgin in San Francisco at belgin@bloomberg.net; Peter Waldman in San Francisco at pwaldman@bloomberg.net
 
To contact the editor responsible for this story: Gary Putka at gputka@bloomberg.net

German company to open wood pellet factory in Urania

http://www.thetowntalk.com/article/20130418/BUSINESS/304180018/German-company-open-wood-pellet-factory-Urania?nclick_check=1

Apr 18, 2013
Written by Jeff Matthews

GlobalData: BioEthanol Car Fuel of Future

http://domesticfuel.com/2013/04/18/globaldata-bioethanol-car-fuel-of-future/

Posted by – April 18th, 2013

According to a new report by @GlobalDataEnergy, bioethanol is the car fuel of the future. The report, “Cellulosic Ethanol – Global Production, Major Trends, Regulations, and Key Country Analysis to 2020,” finds that ethanol is the most widely acclaimed alternative or additive for gasoline used for running vehicles. In addition, the U.S. ranked number one in biofuel production using natural waste feedstocks. According to the latest report, the U.S. is the global leader in cellulosic ethanol production, manufacturing 5.42 million gallons in 2012.


Bioethanol is produced through the fermentation of cellulosic feedstock such as forest and agricultural waste. The reports finds that the U.S. has an abundance of biomass feedstock, and dedicated energy crops such as switchgrass and miscanthus that are grown exclusively for conversion into cellulosic ethanol to help the nation’s ambition to meet fuel needs while reducing greenhouse gas (GHG) emissions.

The U.S. is the only country currently working to promote the cellulosic ethanol market, says the report, with the U.S. Department of Energy (US DOE) providing grants to help companies establish a commercial-scale cellulosic ethanol plant. As a result, several companies have set up pilot and demonstration plants and a few commercial plants are expected to be commissioned in late 2013. The report also finds that the U.S. have also mandated the addition of 10% ethanol in gasoline fuel, setting steady domestic demand for the industry, while certain recently released cars are able to run on a 85 percent ethanol, 15 percent gasoline mix.

The report finds corn stover and wheat straw are among the most freely available types of feedstock used in countries producing cellulosic ethanol, and growing ethanol demand may see these nations utilizing the residue of their corn crop for ethanol production, creating a sizable market for agricultural waste. GlobalData expects that the growing feedstock demand will create a structured market, in which biomass feedstock prices will be set based on their ethanol yield and the prevailing trading price of ethanol.

Some EU countries such as France and Italy have cellulosic ethanol production infrastructure, but a limited supply of biomass feedstock. Growth of commercial production in these countries may fuel the need to import feedstock from nearby countries or expand production to other countries with ample feedstock availability. A few producers with upcoming commercial scale plants in the U.S. have already started signing agreements to procure agricultural residue and other kinds of cellulosic feedstock.

Global cellulosic ethanol is expected to increase from 14.25m gallons in 2012 to 412.25m gallons in 2020, with commercial production anticipated to take off on a large scale in late 2013 and 2014, thanks to major players adding substantial production capacity and new companies joining the market. The report finds that the U.S. is expected to retain its market dominance until 2020.

Tuesday, April 2, 2013

The Root of Georgia’s Pellet Boom

http://www.biomassmagazine.com/articles/8795/the-root-of-georgiaundefineds-pellet-boom

Over 24 million acres of biomass, an attractive business climate and suite of incentives is keeping Georgia in the project spotlight.
By Chris Hanson | April 02, 2013
The late Ray Charles once said an old, sweet song kept Georgia on his  mind. Today, it’s the growing biomass production industry that is keeping pellet producers from forgetting the Empire State of the South.

Georgia’s forestry industry had every right to sing the blues during the Great Recession. In the years between 2006 and 2010, the industry lost 41,235 direct and indirect employees, dealing a horrible blow to Georgia’s second-largest industry and the 47 counties that are dependent on the state’s forests, according to the Georgia Forestry Commission.

With the economy currently rebounding, however, the U.S. Southeast, especially  Georgia, has become a hotbed for biomass projects.  Georgia’s forestry industry is showing signs of stabilization as of 2011, due in part to the biomass industry. Herty Advanced Materials and Development Center, a "new product accelerator" aligned with Georgia Southern University, currently has 32 bioenergy projects, proposed or in operation, ranking it second in the nation––behind California with 33––according to Jill Stuckey, director of external relations. These projects are investing millions of dollars in rural communities hit hard by the recession and employing dozens of local residents, she says. Germany-based RWE Innogy located its wholly owned subsidiary Georgia Biomass LLC, one of the largest pellet plants in the world, at Waycross, Ga.

Neighboring states are experiencing slower development––Florida currently has 15 bioenergy projects and Alabama has eight. So what makes Georgia the Graceland of southern bioenergy? James Roecker, CEO of Georgia Biomass, says RWE’s decision to locate the company’s first U.S. facility in Georgia was influenced by several factors, largely, Georgia offers an abundant fiber supply in close proximity to the coast. “[And] the Savannah harbor we are utilizing has good capability to handle and ship wood pellets in bulk, and has proven capability and facilities to store and ship other bulk products,” he adds. There is also an established rail corridor that connects the fiber basket with the harbor, plus the city of Waycross has a healthy business climate and provided access to good labor talent, he says. “We received exceptional support from the local, economic development organization, the county, and the state of Georgia.”

Though it isn’t the sole factor, as evidenced by Roecker’s statements, an abundant—and growing—biomass supply is playing a major role in what’s being perceived as a pellet and biomass project boom.

More Biomass, More Business

Georgia has an estimated 24 million acres of trees, which have been growing roughly 30 percent above usage for the past few years, according to Craig Scroggs, a USDA Rural Business and Cooperative specialist. The state forestry commission says that of the 24 million acres, 92 percent is in private hands and ready for commercial use, the highest in the U.S.

Recognizing the value of its largest natural resources, Georgia takes great strides in sustaining its forested lands. According to the forestry commission, the state's forested land has remained stable since the 1950s, and has a greater volume than in the 1930s. Forest loss due to expanding cities is offset by converting old farm lands to forest, the commission says.  By responsibly managing its green sea, the forestry industry provides the perfect nest for bioenergy projects and other wood-related businesses. “We have more biomass than anyone in the nation except for Oregon—we plant trees like Iowa plants corn,” Stuckey says.

The business environment is the second reason pellet producers are making Georgia their home. State and local governments cooperate with existing and interested parties to create incentives and an efficient planning process, and it’s that business/government synergy that’s making things happen.
One example is Georgia’s Quick Start program. The program provides free workforce training to qualified businesses in the state, and each training program is tailor-made to the specific company. The program trained 80 employees at Georgia Biomass, and Roecker says the training included team dynamics, problem solving, communications and plant operations. He adds that he has received very favorable feedback from the involved employees.

One Stop Shop, a program established by Herty in 2005, is another tool pellet companies are utilizing. It acts as a networking forum for new and expanding businesses, and includes matching companies to universities and state and federal offices to expedite permitting and explain state and federal policies and procedures. Stuckey says other states have tried to duplicate the program, but was unaware if they were as successful. The Herty program has brought in billions of dollars of new companies to Georgia, and more are coming in, she says.

Herty’s newest pilot pellet mill, at Savannah, Ga., also demonstrates the cooperation between state organizations and private businesses. On Feb. 5, Herty announced the opening of the fully integrated pilot pellet mill, which will provide a facility for producers to validate process technology testing different pellet designs. The plant allows producers to lower risk by testing a pellet design without having to interrupt a plant’s production line.

Georgia also offers tax credits to taxpayers and biomass projects. Taxpayers are eligible for credits when they transport or divert wood waste to biomass facilities on a per-ton basis, and biomass projects are eligible for a clean energy property tax credit. The credit is available to businesses installing renewable energy products and can cover up to 35 percent of the cost.

Even the USDA invests in biomass projects in Georgia. Scroggs says that in 2012, the USDA Rural Development guaranteed a $9.6 million loan for SEGA Biofuels to retool its facility to produce a more desirable wood pellet, and other USDA programs utilized were the Rural Energy for America Program, Woody Biomass Utilization Grant, and the Advanced Biofuel Producer Program. To date, the USDA has invested up to $450 million in biomass projects in the state.

Although Georgia has the natural resources and the government and private programs that assist getting steel in the ground, the existing infrastructure is the last crucial piece of the biomass boom.

Ideal Infrastructure

The cohesion between road, rail, and shipping terminal creates the ideal logistic scenario for producers.  As of 2007, Georgia is crisscrossed with over 117,000 miles of public roads, including 18,000 miles of state highway and 1,000-plus miles of major interstate highway.  A $119 million expansion of the Jimmy DelLoach Parkway is one of the most recent updates to the state's road system. Set to come online in late 2015, the project is a four-lane extension from Interstate 95 to less than a mile from the Port of Savannah, and aims to make port traffic more efficient and less congested.

With more than 5,000 miles of rail, Georgia’s railroad system could stretch from Chicago to Moscow, attracting many  pellet producers to locate their facilities on or near this major line of transportation. Georgia Biomass and SEGA Biofuels are located on the CSX mainline to the Port of Savannah. At the ribbon cutting for Georgia Biomass, Hans Bünting, CEO of RWE Innogy, said the partnership between CSX rail yards and the port in Savannah was one of the most important factors in choosing a location for the project.

Although Georgia’s 100-mile coastline is shorter than its northern and southern neighbors, it is home to the fastest growing deep-water ports in the U.S, and their capabilities are being upgraded. The ports in Savannah and Brunswick are in the process of expanding or renovating their facilities. According to the Georgia Port Authority, Gov. Nathan Deal allocated more than $134.4 million and proposed another $46 million to deepen the Port of Savannah to accommodate super-sized container ships. The GPA predicts the expansion project will prepare the area for larger container ships and lower transportation costs.

Mostly known for its automobile import and export facility, the Port of Brunswick is also receiving a makeover from the state. In order to meet the growing demand for local biomass fuels, the GPA has upgraded the East River Terminal at the Port of Brunswick, which increased output to 1 million tons annually.

Economics 101 says with a boom, there must be a bust. As more and more biomass projects locate to Georgia, it seems that it is only a matter of time before pellet producers have to compete with each other, as well as other forestry-related industries, while remaining sustainable. Scroggs said although biomass production levels have been 20 to 30 percent higher than usage, tremendous growth in the pellet industry in Georgia will move the state towards a one-to-one production-to-usage ratio in the near future.

“The pellet industry is here now and has been really successful and really fast growing,” Stuckey says. While the pellet industry is a wonderful placeholder for the next 10 to 15 years, she adds, where the real future lies will be with companies that can afford to pay more for biomass feedstock to efficiently create crude oil products for drop-in fuel replacements, chemicals and pharmaceuticals. To avoid future feedstock conflicts, Herty is looking at other types of plants that grow faster than pine trees, such as miscanthus and the paulownia tree to create a more sustainable environment, as well as testing different pellet consistencies with Herty’s pilot pellet mill.

Roecker, too, is optimistic about the future. “We strategically located our Waycross facility to be in a fiber basket that is not shared by others in our industry or by sawmills along the coast,” he says. “Based on the studies we have participated in, all indications are that fiber supply will be plentiful for the foreseeable future.”

Author: Chris Hanson
Staff Writer, Biomass Magazine
701-738-4970
chanson@bbiinternational.com

Wednesday, March 20, 2013

First Commercial Cellulosic Ethanol Plant in US Goes Bankrupt

http://www.energytribune.com/75180/first-commercial-cellulosic-ethanol-plant-in-us-goes-bankrupt

Ed. note: This piece was first ptublished on Robert Rapier’s R-Squared Energy Blog.

First Qualifying Cellulosic Ethanol

 

Last year, to much fanfare, the first batch of qualifying cellulosic ethanol was produced (i.e., it qualified for credits under the EPA program for certifying ethanol for sales). I reported on the development at that time.

Western Biomass Energy LLC, a subsidiary of Blue Sugars Corporation (previously KL Energy) reported the major milestone of claiming the first cellulosic ethanol tax credits under the RFS2 for a 20,069 gallon batch of cellulosic ethanol produced from bagasse (sugar cane waste) in April 2012.

However, regular readers are aware that for years I have been deeply skeptical that cellulosic ethanol as envisioned by — and ultimately mandated by — the US government will be an economic and scalable fuel option. The obstacles to success are significant, and I have described them in detail on many occasions.

Nevertheless, there is the possibility that in some niche applications that modest amounts of cellulosic ethanol may be produced for sale. One of those niches is from waste biomass such as bagasse that is produced during the processing of sugarcane. But in general – despite the proclamations from promoters like Vinod Khosla – the chemistry and physics are formidable obstacles working against the success of cellulosic ethanol. I will state in no uncertain terms that I don’t believe it can ever be mass-produced more cheaply than corn ethanol, and that industry’s financial trouble are well-documented.

Another Reality Check

 

I was extremely skeptical that the batch of cellulosic ethanol produced by Western Biomass was anything more than a publicity stunt rather than an indication that they had actually managed to conquer the economics of the process. My skepticism was heightened when they never produced another qualifying batch for the rest of the year, and that one batch they did produce was exported to Brazil to be used at the Rio+20 Conference.

Now comes news that Western Biomass Energy has filed for Chapter 11 bankruptcy protection. In my column in which I reported on the initial production of cellulosic ethanol from Western Biomass, I noted:
Cellulosic ethanol commercialization still faces a number of challenges. Capital and operating costs are expected to remain higher than for corn ethanol producers, and even they are currently struggling with low margins. The ethanol market also faces the hurdle of the blend wall, which makes it difficult to expand domestic production without increases in E15 and E85 consumption, and/or ethanol exports.
It will continue to be true that as long as the US government incentivizes these ventures, companies will continue to pursue them. But I believe it is also true that every gallon of production they make will be produced at a significant per gallon loss. Mother nature simply didn’t design cellulose to be easily accessible, and extracting the cellulose, converting the cellulose into sugars, fermenting those sugars to ethanol, and finally purifying that ethanol will continue to be capital and energy-intensive operations.

Investors Should be Cautious

 

In addition to Western Biomass, one other company has produced qualifying cellulosic fuel. Vinod Khosla-backed KiOR announced earnings this week, while at the same time announcing that they had shipped their first batch of qualifying cellulosic diesel. This was presented as great news, and KiOR’s share price initially surged on the news. But a closer reading of their financial statement signals the kind of warning flags about KiOR that I have been waving for over a year:

The Pasadena, Texas-based firm lost $0.28 per share during the fourth quarter, falling short of the $0.15 per share loss in Q4 2011. However, it beat the Wall Street consensus of a loss of $0.32 per share.

 Fourth quarter revenue rounded out at $87,000 – the company’s first revenue since   inception. This fell drastically short of the $1.62 million analysts hoped for.
So, revenues were 95% less than expected. Yikes. Also the company’s cash and cash equivalents declined by $91 million over the previous year, down to $41 million. KiOR’s clock is ticking. They will likely find more investors willing to take a chance on them, but even though I have a couple of friends who work there, I am not optimistic about their long-term chances of competing in the motor fuel arena. As long as natural gas prices remain low, they will probably limp along, but their heavy dependence on cheap natural gas is a risk factor unrecognized by most investors.

Tuesday, March 19, 2013

KiOR announces cellulosic diesel shipment, 2012 financial results

http://www.biomassmagazine.com/articles/8745/kior-announces-cellulosic-diesel-shipment-2012-financial-results

By Erin Voegele | March 19, 2013
On March 18 KiOR Inc. announced the initial shipment of cellulosic diesel from its commercial-scale plant in Columbus, Miss. On the same day, the company reported financial results for the fourth quarter of 2012 as well as the entire fiscal year. According to the financial release, KiOR recorded its first revenues since inception during the fourth quarter 2012.

Fred Cannon, KiOR’s president and CEO, called the cellulosic diesel shipment a major step forward for his company, the biofuels industry, and the renewable fuels sector. “With first production at Columbus, KiOR has technology with the potential to resurrect each and every shut down paper mill in the country and to replace imported oil on a cost effective basis while creating American jobs,” he said. “This facility demonstrates the efficacy of KiOR's proprietary catalytic biomass-to-fuel process with the potential to deliver cellulosic gasoline and diesel to the U.S. We are proud to be making history in Mississippi. The technology is simply scalable and we believe sufficient excess feedstock exists in the Southeast alone to build almost fifty KiOR commercial scale facilities."

Cannon added that the U.S. EPA’s recent actions to qualify cellulosic gasoline for the renewable fuel standard (RFS) market and increase the gasoline blend rate to 25 percent have de-risked KiOR’s business strategy and created a market for the company’s hydrocarbon fuels that is nearly twice the size of the current ethanol market.

During the fourth quarter of 2012, KiOR posted a net loss of $29.7 million, compared to a net loss of $27 million during the prior quarter. Net loss for the full year was $96.4 million, compared to a net loss of $64.1 million in 2011.

KiOR recorded its first revenues since inception during the final three months of 2012. The $87,000 in revenue is attributed to the sale of blended cellulosic diesel from the company’s research and development facility. The fuel was blended with fossil diesel. The cost of revenue for the quarter was $68,000, and related to the first sale, including production, shipping and blending costs.
During a call to discuss the results, Cannon noted his company faces three primary risks: technology scale-up risk, regulatory risk, and financial risk. Since the last financial update was made in November, Cannon said KiOR has made substantial progress in addressing all three risks.

“A mitigation of scale-up risk due to commercial production of cellulosic gasoline and diesel at Columbus is a remarkable achievement by the KiOR team,” he said. “ In four years we have successfully achieved a 20,000 ton scale up in our proprietary biomass to fuels technology from proof of concept in our pilot plant to our demonstration plant and now to our first commercial scale facility at Columbus.”

While KiOR had previously stated it expected commercial shipments of biofuels to commence in late 2012, Cannon noted the company encountered unexpected startup issues unrelated to its technology, but has since overcome those normal startup issues and proven that KiOR’s biomass-to-fuels technology works at commercial scale. “In fact, we know now that our technology performs better in terms of quality as it is scaled,” he continued. “From very good oil at the very small pilot plant to even improved quality oil at the demo and now to our best ever quality oil made at Columbus. So high in quality we’re converting over 90 percent of our oil from Columbus into transportation fuel.” The conversion rate for conventional crude oil is only about 70 percent, he added.

Regarding regulatory risk, Cannon said that the EPA’s recent pathway rulemaking was the last hurdle to KiOR’s ability to fully participate in the mandated RFS2 market. “What this means is that every gallon of cellulosic gasoline and diesel that comes out of KiOR’s Columbus facility and all our future facilities will generate 1.5 or 1.7 cellulosic grams per gallon, which unlocks significant additional value for KiOR relative to nearly all other renewable fuel companies,” he said.

Cannon also spoke about EPA’s approval of an increased Part 79 registration for blending KiOR’s cellulosic gasoline at levels up to 25 percent. “At a 25 percent blend, KiOR has a 33 billion gallon per year domestic market for its cellulosic gasoline. This is more than the entire RFS2 renewable volume obligation in 2022. By comparisons, this is double the size of the ethanol market and without any blend wall limitations,” Cannon continued.

During the call, Cannon also addressed two factors he said KiOR believes will de-risk its funding risk. First, he said, is the achievement of milestones. Second, he continued, is flexibility. “In our experience, one of the best ways to drive value in any financing process, whether debt or equity, is to have the flexibility to raise financing when the market allows a company to maximize the value for its existing shareholders,” he said, noting that Alberta Investment Management Co. and Vinod Khosla have agreed to amend the loan agreement KiOR signed last year in order to give the company flexibility it needs from a liquidity perspective to drive financing for the Natchez facility.

“Specifically, we have increased the potential launch under the agreement from $75 million of current principal to $125 million, with affiliates of Vinod Khosla committed to funding that additional $50 million upon request from the company,” Cannon continued. “If funded, this additional funding would automatically convert into equity in connection with future financing for the Natchez project, which further enhances our flexibility going forward.”

Monday, March 18, 2013

KiOR ships first cellulosic diesel volumes from Miss. biorefinery

http://www.biodieselmagazine.com/articles/9006/kior-ships-first-cellulosic-diesel-volumes-from-miss-biorefinery

By Ron Kotrba | March 18, 2013


KiOR Inc. announced initial shipments of cellulosic diesel from its first commercial-scale facility in Columbus, Miss., where the company uses pine wood chips that previously fed a now-defunct paper mill to produce cellulosic gasoline and diesel fuels. The $213 million facility is scaled to process 500 bone dry tons of sustainably harvested woody biomass per day. It can produce more than 13 million gallons of gasoline, diesel and fuel oil blendstocks annually.

KiOR's renewable gasoline is also the first renewable cellulosic gasoline registered by U.S. EPA for sale in the U.S.

Condoleezza Rice, former U.S. Secretary of State and a current member of KiOR's board of directors, said, “KiOR is changing the American energy equation by innovating and commercializing an entirely new generation of hydrocarbon-based diesel and gasoline fuel. By making the promise of cellulosic fuels a reality, KiOR demonstrates that these fuels are an attractive option for lessening America's dependence on foreign sources of energy.”

Haley Barbour, former Governor of Mississippi, who was instrumental in attracting KiOR to Mississippi, said, “The shipment of this first fuel from KiOR's Columbus, Miss., facility is the culmination of a vision to establish Mississippi as the birthplace of the wood-to-fuels production technology. This progress highlights our highly skilled labor force, abundant natural resources and supportive government climate for innovative companies like KiOR seeking a home to expand their businesses. Mississippi has partnered with KiOR throughout this history-making project, contributing economic development support ranging from research and testing projects within our world class universities, to technical training within our superb community college system.”

“This is a major step forward for KiOR, the biofuels industry and the entire renewable fuels sector,” said Fred Cannon, KiOR's president and CEO. “With first production at Columbus, KiOR has technology with the potential to resurrect each and every shut down paper mill in the country and to replace imported oil on a cost-effective basis while creating American jobs. This facility demonstrates the efficacy of KiOR's proprietary catalytic biomass-to-fuel process with the potential to deliver cellulosic gasoline and diesel to the U.S. We are proud to be making history in Mississippi. The technology is simply scalable and we believe sufficient excess feedstock exists in the Southeast alone to build almost 50 KiOR commercial-scale facilities.”

The company plans to build a similar but larger facility in Natchez, Miss., scaled to process three times the woody biomass as the Columbus biorefinery.