Thursday, July 28, 2011

Reading Between the Tree Rows

http://www.biomassmagazine.com/articles/5696/reading-between-the-tree-rows

Are we headed for a pine pulpwood shortage in the U.S. South?
 
By Dean McCraw | July 28, 2011
When my oldest daughter graduated from college in 2005, she moved to Atlanta to begin work with the largest subprime lender in the Southern U.S. After completing a six-month training program, she was transferred to their Orlando office.

In February of 2007, while in Orlando for a business meeting, my daughter and I went out to dinner. During small talk conversation, I asked her what she had worked on that day. She said she had worked on a $850,000 mortgage for a single lady and a second note that would cover her down payment. I asked her how much money this lady made, to which she replied, “We don’t verify income.” With a shocked look on my face, I informed her that her business was going to “crash and burn.”

It was no surprise when later that year, she called me in tears early one morning as her office had just been shut down, putting her out of work. Within a month of her office closure, the entire company closed and filed for bankruptcy putting more than 1,200 people out of work.

I tell this story not to illustrate any ability on my part to predict the future but to illustrate an ability to grasp the obvious.

The Issue

What I am concerned about is the low level to which tree planting has dropped in the U.S. South. From the table of tree planting acres (see table on page 45) you can see that planting acres last winter were at the lowest level since 1969. If this trend continues, we may face shortages of pine pulpwood in the future.

According to the folks at the Auburn University Nursery Co-op, these acres are an average of 97 percent pine. Most planting acreage of pine as hardwood is naturally regenerated unless it is old bottomland agricultural sites, which accounts for almost all of the hardwood planting.

There has been some questioning of these acreage numbers. Each state has a different system for collecting their planting acreage numbers. I contributed to these numbers for several years and I can attest that some states do a good job of collecting data but I am not sure how others get their numbers.

Another indicator of this decline, however, can be found in seedling production numbers. In 2001, the largest seedling producer in the nation at that time, International Paper, said in its annual report that it shipped 425 million seedlings that year. In 2010, this same nursery group, now part of ArborGen Inc., reported that it shipped 218 million seedlings. This is a decline of 49 percent in seedlings shipped, which corresponds to the decline in planting acreage.

Also supporting these numbers is my personal experience. In 2000, in my former position, I was responsible for the production and planting of 45 million seedlings. That same company will plant 18 million seedlings this year, a decline of 60 percent.

There have also been a number of nursery closures across the South. While an exact number is difficult to determine, it has been estimated that at least 20 seedling nurseries have closed in the past 10 years. In addition, many of the nurseries in operation today have curtailed production over the past 10 years.

Where Did This Begin?

We hear a lot about unintended consequences and our current situation has its origin in this as well. In the late ’80s our federal government executed one of the largest Conservation Reserve Programs ever attempted. This led to the largest amount of planting acreage ever carried out in the U.S. South. In 1988, more than 2.5 million acres were planted. This was more than double what was planted just one decade earlier in 1978. In total, the CRP added an estimated 3 million acres of additional pine plantations.

During this period and on into the ’90s, pine pulpwood shortages, especially during periods of wet weather, were not uncommon and overcutting of pine timber growing stock was common.

In January of 1995, as the timber sales forester for the second-largest timberland owner in Georgia, we sold a tract of pine pulpwood just outside of Waycross for more than $35 per ton. Adjusted for inflation, this price would now be more than $50 per ton, or more than $100 per dry ton on the stump. Delivered price in today’s dollars would easily be more than $140 a dry ton. How many energy operations could pay this level of prices for their delivered feedstocks?

The increase in planting acreage helped to push pulpwood prices to new lows starting in the late ’90s as these stands had to be thinned to continue CRP payments. There were cases of landowners in Georgia having to pay loggers to thin their CRP stands. This glut of pulpwood also coincided with major changes in timberland ownership as many integrated forest products companies disposed of their timberlands.

Today many of these stands remain, as their high levels of small sawtimber make them difficult to sell in a market depressed by the downturn in housing.

The Current State of Affairs

At present, there are strong markets for pulpwood in many markets across the South. With the decrease in clean chips from sawmills due to the reduced operating hours, many pulp/paper mills are relying on roundwood to make up the shortage. To be able to supply this level of roundwood in a market with minimal need for sawtimber, many timberland owners have used thinning as their main form of harvest. This approach is creating larger inventories of sawtimber that are being carried forward for harvesting later and further reducing the demand for seedlings.

Planting densities have continued to decrease across the South. Most timberland investment management organizations (TIMOs) and real estate investment trusts (REITs) have decreased their seedlings planted per acre, with some reducing them to less than 300 seedlings per acre. They are also planting control mass pollinated and somatic embryogenesis (SE) seedlings. These high-priced seedlings are being grown strictly for the sawtimber market.

While our government has maintained a CRP program in recent years, the program has changed its focus from timber production to ecosystem restoration. This has resulted in a planting regime that promotes planting longleaf at no more than 500 stems per acre.

Accuracy of Forest Service FIA data

New energy startups have relied on U.S. Forest Service Forest Inventory & Analysis data for site placement. Having reliable data on forest inventories and removals is important in light of the major capital investments in these facilities.

John Morris, vice president of Foley Timber and Land Co., has examined FIA data in his recent report “Florida’s Pine Plantation Resource, Short of Sustainability.” Morris examined the pine resource in Florida by looking at both the plantation and natural pine stands.

He found that FIA data is not giving a current picture of removals from plantations. The FIA data uses an average of removals over a survey period of 12 years. Using this average FIA shows removals for 2007 of 14.9 million tons but a private source that tracks mill usage shows 2007 removals of 17.1 million tons. This is a difference of 2.8 million tons.

He also found a discrepancy in the removals from plantations versus natural stands. FIA estimates that 55 percent of pine removals in 2007 were from plantations, again using the 12-year average. However, an analysis of current removals from the Master Logger survey shows that 2007 removals from pine plantations were actually 90 percent of removals.

Based on his analysis, Morris estimates that Florida plantations were overharvested in 2007 by 3.8 million tons. He further forecast that this number would increase in the future as regeneration acreage continues to decline. Adding increased usage from bioenergy and biofuels operations “will further negate sustainability.”

What Might the Future Hold?

If the solid wood markets do not recover soon and planting acreage continues its decline, what will be the result? There are a number of possible scenarios.

There would be a continued decline in sawtimber pricing while pulpwood pricing increases. In spot markets recently, we have seen pine pulpwood prices near those of small sawtimber and in one case exceeding it. This is especially prevalent during periods of wet ground conditions.

The specifications that differentiate pulpwood from small sawtimber will probably change with the smallest of this sawtimber moving into pulpwood. We are already seeing this occur in some areas.

The volumes of forest residue will increase, as we all know that larger trees have larger limbs and tops. In addition, the current push to low planting densities will increase the amount of residue hardwood that invades these pine stands. These are both pluses for users of forest residue.

With the continued glut of sawtimber on the market, many in the forest products industry believe that we may see increased sales of timberlands by the TIMOs and REITs in an effort to prop up returns within these organizations. This could lead to further fragmentation of forestland ownership in the South.

Additional dangers to forest plantation acreage may be in our current commodity pricing. With corn and cotton at all time highs, we may see acreage revert from timberland back to farmland.

It is possible that we have seen the bottom of the pulp/paper mill closures in the South. In addition, almost all the new development in the energy markets is occurring in the pulpwood area. There have been no new developments in the solid wood markets.

What Can Pine Pulpwood Users Do?

All of the evidence points to a coming shortage of pine pulpwood. Users can wait until pricing and availability become a problem, or they can start to work on minimizing the impact. There are a number of approaches a user can implement to overcome this impending problem.

The first and most important thing a new user of pine pulpwood can do is to assure that their due diligence is exhaustively complete on their potential feedstocks. Looking at more than one source of inventory numbers should be a necessity. If one is going to spend hundreds of millions of dollars constructing an energy facility, then having a good understanding of the feedstocks now and in the future should be a requirement for construction and financing.

One of the more dramatic approaches would be the purchase of timberland. Just as the integrated forest products companies owned timberland, energy facilities could do the same. The advantages of this approach are the ability to harvest whenever needed and stands can be planted and managed to maximize pulpwood production. However, a company would face the same tax implication that contributed to the sale of timberland by these integrated forest products companies.

A less costly approach would be to work with the major holders of timberland. Private landowners hold 71 percent of the timberland in the South, so working with these owners to supply feedstocks is key. In the ’80s and ’90s, many of the forest products companies had landowner assistance programs. These programs had many different forms but most included the right of first refusal on all timber sold by the landowner. These programs offered seedlings and planting assistance at no- or reduced-cost to the landowner.

Providing seedlings to landowners has another benefit. Seedlings can be selected that maximize fiber production. Most tree improvement programs have focused on selecting trees for the production of sawtimber. Attempting to identify seedlings that maximize fiber production should be an objective of all pulpwood users.

The Biomass Crop Assistance Program may be an aid in this. One would need an understanding of the species and management regimes that will work. However, future funding of this program is a real question.

Energy grasses may be needed to fill the gaps that are sure to occur. These can give full productivity in as little as three years. Eucalyptus and fast-growing hardwoods may also work to fill the gap but they take a longer time, a minimum of seven years to begin harvest. Eucalyptus can only be used in the Deep South, usually defined as south of Interstate 10.

If the landowner’s objective were growing sawtimber, then promoting an intercropping approach would be beneficial. An example of this would be the planting of high-end seedlings such as mass control pollinated or SE on 20-foot rows and then planting between these rows with good quality open pollinated seedlings. This would give the landowner a harvestable crop of pulpwood in 10 to 14 years while still producing the sawtimber at a future time.

Conclusion

While we hear many economic development people referring to areas of the South as the Saudi Arabia of pine trees, this is not necessary the case. This future shortage will affect all users of pine pulpwood, the existing pulp/paper industry and the new energy start-ups. However, the pulp/paper industry can afford to pay more for feedstocks than the energy industry.

All is not lost, however. Users of pine pulpwood can become proactive and begin to plan for the feedstock market changes. If not, they face increased cost or possibly shortages of pine pulpwood.

The bright side is that forest residue users will see an increase in available feedstocks.

Author: Dean McCraw
President, McCraw Energy LLC
mailto:dean.mccraw@mccrawenergy.com.

Thursday, July 21, 2011

DeKalb citizens suing over biomass gasification plant

http://www.ajc.com/news/dekalb/dekalb-citizens-suing-over-1032763.html

 Thursday, July 21, 2011

The Atlanta Journal-Constitution 

A group of DeKalb County citizens have filed a lawsuit against the county over its recent approval of a $60 million biomass gasification plant in south DeKalb.

Citizens for a Healthy and Safe Environment, or CHASE, filed the suit in DeKalb Superior Court to appeal the county’s approval of a special land use permit to Green Energy Partners. The facility plans to turn wood chips into energy to sell to Georgia Power Co.
More than 100 residents objected to building the plant near Lithonia over fears of the emissions. Green Energy is waiting for a state air quality permit before beginning construction later this year.


Friday, July 15, 2011

Sound of progress

http://www.tidewaternews.com/2011/07/15/sound-of-progress/

Published 10:52pm Friday, July 15, 2011

Editor’s Note: This is the fourth in a six-part series that focuses on the growing wood pellet industry in northeastern North Carolina and southeastern Virginia.

By Cal Bryant/Staff Writer

cal.bryant@roanoke-chowannewsherald.com

AHOSKIE, N.C.—The sound of progress can be heard here at the intersection of U.S. 13 and N.C. 561.
Work crews are busy on a $52 million investment by Enviva Biomass, a Richmond-based firm constructing a wood pellet mill at the site of the old Georgia-Pacific plant.

Once up and running later this year, Enviva will add 60-plus new jobs. Meanwhile, the ripple effect will result in an upswing in other lines of work, namely logging operations and trucking firms. The end result will prove to be a big shot in the arm financially for an area blessed with a highly skilled labor force but a lack of overall job opportunities.

“We’ve been extremely pleased with the quality of the workforce here and we’ve tapped into that talent pool,” said Enviva’s Glenn Gray who is overseeing construction of the Ahoskie mill. “It was very unfortunate that IP (International Paper) closed its operation in Franklin, Va., last year and we’ve just recently learned of Georgia-Pacific’s decision to close its plant over in Skippers, Va. However, we find ourselves in a position to offer jobs to those individuals.”

Gray was also appreciative of the assistance in finding and training workers offered by Roanoke-Chowan Community College.

“We’ve worked with them in putting together a list of candidates that may be added to our workforce,” he said. “They’ve also assisted us in the training of our operators and technicians. Having a community college in an area we locate is a blessing. They are the support mechanism we and other businesses need.”
Gray said the construction process in Ahoskie is right on schedule.

“I think we’ve set some sort of record here because we’ve only lost three days to rain,” he noted. “Normally when we begin the construction process at a new mill, it can be as dry as the Sahara Desert before we get there and then the monsoon season sets in just as soon as we dig the first hole.”

According to Enviva’s schedule, the Ahoskie mill will be operational by the fourth quarter of this year.
“About three to four weeks after we start-up, we’ll be running seven days a week,” Gray stated. “Just like the start up of any new operation, it will take a short period of time before reaching maximum output. We expect that to occur early in 2012.”

Gray said the Ahoskie mill will employ 61 to 62 workers. Those jobs will entail logistics control, mobile equipment operators (front end loaders, knuckle boom loaders) and operators for the chipping machinery, hammer mill, dryers and pellet mill. There’s also the need for a maintenance staff, those trained in mechanical and electrical work.

The average wage will be $17.60 per hour. Enviva offers health care and 401(k) benefits.
The mill, which was originally scheduled to produce 330,000 short tons of wood pellets per year, will now ramp up to an annual output of 350,000 metric tons.

“The demand for solid renewable fuels like wood pellets is taking off, and Enviva’s manufacturing footprint is growing with it,” said Enviva Chairman and CEO John Keppler. “Our plans for expansion in the region, in addition to an increased capacity at Ahoskie, will ensure a compelling, stable source of economic growth to the landowners, loggers and haulers who have been hit hard in this region over the past several years.”

Gray said the manufacturing process is basically reducing a log to chip, then further lowering the product size at a hammer mill before it heads to the pellet mill, where the wood is forced inside a die that produces the final product.

“The wood gets to a very fine state before it becomes a pellet,” Gray said. “The size of the pellet hinges on what the customer has ordered. The customer also specifies the moisture content and gravity of the pellet. It’s our job to meet those specifications to the letter. What you have in the end are what we pride ourselves in — producing a high quality wood pellet.”

Once completed, the pellets are trucked in bulk to Enviva’s newly acquired deep water port in Chesapeake, bound for overseas shipment to the company’s growing European client base.

Enviva is currently developing sites for two additional wood pellet manufacturing plants in the mid-Atlantic region, each of which could be operational by late 2012, and another site in either Mississippi or Alabama that could become operational in early 2013.

Additionally, Wood Fuel Developers of Chester has plans for two wood pellet mills (one in Greensville County and the other in Sussex County. Franklin Pellets, a newly formed partnership between Multifuels and CMI, is eyeing the possibility of opening a wood pellet shop within a portion of the now closed International Paper Mill in Franklin.

Thursday, July 14, 2011

Rentech gets final approval for 55-MW biomass project in Florida

http://www.utilityproducts.com/news/2011/07/1456569462/rentech-gets-final-approval-for-55-mw-biomass-project-in-florida.html

(ADP Renewable Energy Track) - Jul 14, 2011 - US clean energy company Rentech Inc (AMEX:RTK) said Wednesday it had obtained final air permit from the Florida Department of Environmental Protection for its 55-MW Port St Joe biomass-to-power project.

The facility, located in northwestern Florida, will use Rentech-SilvaGas biomass gasifier to produce clean electricity from 930 dry tonnes of woody biomass a day. Local utility Progress Energy will buy most of the electricity output under a long-term power purchase agreement.

Rentech has already signed a term sheet for the project's engineering, procurement and construction (EPC) with US White Construction.

Wednesday, July 13, 2011

Overheated assembly caused Georgia Biomass explosion

http://jacksonville.com/news/georgia/2011-07-13/story/overheated-assembly-caused-georgia-biomass-explosion

Wood pellet production scheduled to resume at factory near Waycross.

Posted: July 13, 2011 - 12:00am | Updated: July 13, 2011 - 1:43am


By Teresa Stepzinski



Wood pellet production should resume today at Georgia Biomass, which was crippled by a dust explosion last month. The plant is near Waycross.

"We're ramping up now ... starting the equipment and getting it all ready to go," plant manager Ken Ciarletta said about noon Tuesday.

No one was injured in the early morning explosion June 20, which damaged some of the processing equipment at the plant that employs about 80 people.

An investigation revealed that an overheated roller/bearing assembly in a pelletizer sparked the blast at the factory, Ciarletta said.

No employees were laid off while production was shut down at the plant, he said.

As equipment was repaired and modifications made to prevent a recurrence, employees went through training and worked in other areas of the plant, he said.

He wouldn't reveal the cost of the damage, saying it was proprietary information. Ciarletta did say "the capital damage was comparatively low and has been repaired."

Georgia Biomass is a subsidiary of RWE Innogy of Germany, one of the top five electricity and gas companies in Europe. An estimated $175 million investment, the plant is in the Waycross-Ware County Industrial Park about five miles west of Waycross off U.S. 82 and U.S. 1.

The plant began operating May 12. Using yellow pine timber from throughout Southeast Georgia, its goal is to produce about 750,000 tons of wood pellets annually. Wood pellets are used as fuel - a cleaner-burning substitute for coal - primarily in Europe.

teresa.stepzinski@jacksonville.com, (912) 264-0405


Read more at Jacksonville.com: http://jacksonville.com/news/georgia/2011-07-13/story/overheated-assembly-caused-georgia-biomass-explosion#ixzz1SUriku2t

Overheated assembly caused Georgia Biomass explosion

http://chronicle.augusta.com/news/business/2011-07-13/overheated-assembly-caused-georgia-biomass-explosion

 
WAYCROSS, Ga. -- Wood pellet production should resume today at Georgia Biomass, which was crippled by a dust explosion last month.

"We're ramping up now ... starting the equipment and getting it all ready to go," plant manager Ken Ciarletta said about noon Tuesday.

No one was injured in the early morning explosion June 20, which damaged some of the processing equipment at the plant that employs about 80 people.

An investigation revealed that an overheated roller/bearing assembly in a pelletizer sparked the blast at the factory, Ciarletta said.

No employees were laid off while production was shut down at the plant, he said.

As equipment was repaired and modifications made to prevent a recurrence, employees went through training and worked in other areas of the plant, he said.

He wouldn't reveal the cost of the damage, saying it was proprietary information. Ciarletta did say "the capital damage was comparatively low and has been repaired."

Georgia Biomass is a subsidiary of RWE Innogy of Germany, one of the top five electricity and gas companies in Europe. An estimated $175 million investment, the plant is in the Waycross-Ware County Industrial Park about five miles west of Waycross off U.S. 82 and U.S. 1.

The plant began operating May 12. Using yellow pine timber from throughout Southeast Georgia, its goal is to produce about 750,000 tons of wood pellets annually. Wood pellets are used as fuel - a cleaner-burning substitute for coal - primarily in Europe.
 

Tuesday, July 12, 2011

Wood pellet market 'explodes' in US

http://www.bioenergy-news.com/index.php?/Industry-News?item_id=3815

12 July 2011

The wood pellet market is booming in the US, Europe and Asia

Wood pellet manufactures across the US are increasing capacity as the global market for this renewable energy source expands.

Between 2008 and 2010 exports from the US to Europe rose from 85,000 tonnes to over 600,000 tonnes a year.

Speaking about the US wood pellet market Peter O'Keefe, a partner in Franklin Pellets, said: 'It's exploding.'

Franklin Pellets, based in Franklin, Virginia, US, is considering converting part of the International Papermill into a pellet plant.

And O'Keefe predicts that the southeast of the US will continue expanding. 'We're excited about the potential of the US market and believe in the long run it is moving our way,' he says.

Europe's demand for wood pellets can be largely attributed to the nation's 2020 renewable energy targets. In 2010 Europe consumed around 11 million tonnes of wood pellets. This is expected to reach 50-100 million tonnes throughout the coming years.

'The infrastructure for coal doesn't have to be changed dramatically for pellets because they're almost like ground-up coal,' O'Keefe explains. 'That's why it is attractive to use to co-fire with coal.'

Demand for wood pellets in Asia is also on the rise. However, imports from the US are limited, according to Stan Elliot of Bear Mountain Forest Products, a manufacturer of forest-based products, located in Portland, Oregon, US. Instead, Canada, British Columbia in particular, is supplying this demand due to low transportation costs and better shipping facilities than the US.

But while the US ramps up production capacity and its exports continue to rise, domestic demand looks to remain fairly low, for the near future at least. As John Belcher, owner of Belcher Enterprises, explains: 'I wouldn't say [the market] is good at all in this area. Up north where they use more heat it's more beneficial.'

Image source: Franklin Pellets

Friday, July 1, 2011

Florida PSC Approves New Waste-to-Energy Plant


By Anna Austin
July 1, 2011
The Florida Public Service Commission has approved construction of a $600 million waste-to-energy plant that will be co-located with the Palm Beach County Solid Waste Authority's existing 63-megawatt (MW) facility.
The old facility, which opened in 1989 and will remain operating, has a daily capacity of about 3,000 tons of municipal solid waste (MSW). The new plant will also combust up to 3,000 tons of MSW per day, adding between 70 and 80 MW of electrical capacity to the site, or enough electricity to power about 21,000 homes.
Florida Power & Light Co. will buy the electricity under a power purchase agreement that was approved by the FPSC after the commissioners slightly amended the agreement to increase cost benefits for customers.
In making the determination of whether to approve the plant, the commission said it considered the need for electric system reliability and integrity, the need for adequate electricity at a reasonable cost, and whether the proposed unit was the most cost-effective alternative available. It also considered whether other renewable energy sources or conservation measures were available to FPL that might mitigate the need for the proposed plant.
Commissioner Eduardo Balbis said the expansion will not only stimulate the economy, but also benefit the SWA and FPL customers.
FPL anticipates receiving power from the expanded facility in 2015, and it will increase the utility’s renewable portfolio by 38 percent.
The parties estimate that approximately 400 jobs will be created during plant construction and 70 jobs will be needed for plant operations.