Tuesday, December 28, 2010

Future Shock and the war over biofuels

 
Jim Lane | December 28, 2010 |
  



The old joke in cellulosic ethanol is that it is five years away from commercialization…forever.

So when a company in the know, like Novozymes, pushes back its cellulosic ethanol commercialization timelines to 2014 or 2015, it sounds like Deja Vu all over again.

The supporters of cellulosic ethanol say that unlucky timing is the root cause, and not their fault. For sure, the global financial crisis wasn’t modeled in any business plans we saw, biofuels or otherwise, and a capital-intensive investment in first-of-kind technology is at risk in years of tight credit. delays in the E15 decision timeframes, delays in loan guarantees, and uncertainty over the ethanol tax credit haven’t helped, according to Novozymes’ Poul Ruben Anderson.

The technologies are, in many cases, ready to scale. Coskata CEO Bill Roe declared a year ago now that “Coskata is open for business, ready to scale,” but the financiers we have heard about are asking for majority control of various cellulosic ethanol technologies, in return for financing plant number one. The original investors are, in these cases, waiting out the crisis, hoping for better terms.

News from the front 

But news from the research front this week raises two points. In one breakthrough, Virginia Tech researchers have discovered an enzyme mixture that works in the presence of the toxic infused liquid biomass (hydrolysate), meaning that the detoxification step is unnecessary, reducing the cost of producing biofuels as well as increasing biofuel yields by avoiding the production of by-products and synthesis of cell mass.

In another advance,  researchers funded by the Energy Biosciences Institute have developed a newly engineered yeast strain, that can simultaneously consume glucose, a six-carbon sugar that is relatively easy to ferment; and xylose, a five-carbon sugar that has been much more difficult to utilize in ethanol production.

“If you do the fermentation by using only cellobiose or xylose, it takes 48 hours,” said postdoctoral researcher and lead author Suk-Jin Ha. “But if you do the co-fermentation with the cellobiose and xylose, double the amount of sugar is consumed in the same amount of time and produces more than double the amount of ethanol. It’s a huge synergistic effect of co-fermentation.” According to the research team, “The new yeast strain is at least 20 percent more efficient at converting xylose to ethanol than other strains, making it the best xylose-fermenting strain reported in any study.”

Well, OK, there are advances in cellulosic ethanol — we’ve heard it all before, so what?

The material advances in research beg the question: how do you commercialize an industry that is innovating so rapidly, when selling a commodity product? In computers and consumer electronics, prices start high for new technologies and come down over time; in fuels, prices must be competitive with fossil fuels from day one.

In the Bioenergy Project of the Future series, we indicated that there are good reasons to think in terms of bolting on new technologies, producing small volumes of advanced products for specialty markets (such as lubricants, adhesives, or intermediate chemicals), while using older technologies to produce fuels for the mass market. As technologies mature, they would scale up for the fuels market.

Innovation and the bigger picture

The news from Virginia Tech and EBI is a reminder that, in advanced biofuels, innovation is all around us. It leads to a form of Future Shock that has invaded the critique of advanced biofuels. For sure, every industry needs a critique – to curb excesses, to advise and to warn. But it was Alvin Toffler who in 1970′s Future Shock warned that “too much change in too short a period of time” could induce a disorientation produced by information overload.

We feel it every day at the Digest, and our readers sometimes struggle with exhaustion, too. So much happening, so much to keep up with. Imagine how it goes with those keeping an eye on biofuels, as just a part of a larger set of concerns that might include the whole of alternative energy, the whole of agriculture, the whole of carbon mitigation, or the whole of world trade.

At the Digest, we have noted on all-too-many-occasions that there is a breakdown between those critiquing biofuels, and those developing them, based on assymmetries in available information, and different views on how the pace of innovation will play out over the 20-40 years through which the bioenergy revolution will take place.

For example, one’s world view changes dramatically if one accepts the Monsanto view that, by 2030, US corn yields will average 300 bushels per acre, up from 160 right now.

In a 160 bushel-per-acre world, many worry about where we are going to find all the land to produce the food and fuel we need. In a 300 bushel-per-acre world, we wonder where we are going to find markets to utilize added production, or what to do with all the spare land.

Another example. One’s world view changes dramatically if one accepts the Brazilian government’s view that there are up to 100 million acres ultimately available, in a sustainable production system for sugarcane, up from about 5 million now.

In a 5 million acre world, many worry about how rising prices for biofuels will trigger a tsunami of global deforestation. In a 100 million acre world (for none of this land is taken from anywhere near the Amazonian rainforest), we wonder again where we will find markets for all the products that could be produced from affordable, sustainable cane.

Cost and the bigger picture

In our current state of future shock, we appear to have become, for example, overly fixated on the current range of oil prices as a bell-weather for biofuels viability. $100 oil, $80 biofuels – biofuels win. $80 oil, $400 biofuels – fossil fuels win.

Instead, we might look for another more enduring metric – which is to say the amount of money an economy can sustainably afford to spend on liquid transportation fuels. There is ample evidence that costs above $30 per barrel of fuel – regardless of source – in constant dollars causes unsustainable shocks within a national economy. It is not entirely unfair to associate the worst US post-war economic crises – 1973, 1979-1982, 1990-1994, and 2008-10, as catastrophies triggered by high oil prices. And to see the two largest US economic booms, in the mid-1980s and the mid-1990s, as the consequences of cheap oil.

There are other systemic weaknesses in national economies. Chiefly, too much borrowing (by national governments and consumers) – and persistently high trade deficits and capital outflows caused by an overvalued US dollar. But these relate back to oil prices just as well. They are a consequence of US economic chiefs worrying more about doubling oil prices – and reducing US economic competitiveness – through a weaker dollar, than they worry about the long term problem of federal deficits and debt, which they believe will be de-toxified by growth and inflation over the long term.

Important to note that, because petroleum is dollarized, devaluing the dollar invariably raises the price of oil in the US (absent action from OPEC), whereas competing economies don’t necessarily face a price increase, because the rising oil price can be offset by a drop in the exchange rate.

$30 per barrel biofuels

We have seen the results of developing a biofuels platform that is – ahem, somewhat competitive with $75 oil. It’s a battle royale over subsidies, mandates, tax credits, incentives, tariffs, indirect land use change, and food vs fuel. Why?

There’s little consumer pressure for biofuels – and considerable push-back from tax groups and customers of cheap corn – when prices are so high that biofuels can only be afforded based on government incentive and the tepid support of a public regularly fed a diet of fear, doubt and uncertainty by the doomsayers at the American Petroleum Institute and the Grocers Manufacturers Association.

But what about $30 biofuels, or $40? Changes the equation – whether it is a drop-in biofuel or ethanol – buyers who love a bargain will be lining up in support. “Everyday low prices” has been a good strategy for Wal-Mart, and it works everywhere else.

The rise of information tribes

Without the compelling price advantage, biofuels producers and supporters are left talking not to the general public but to selected tribes within the body politic. Such as those who rate oil dependency as the greatest threat to national security. Or some of those who value clean air. Or those interested in rural economic development.

But there are other tribes. Those who focus on genetic modification, the corn monoculture, the Dead Zone in the Gulf of Mexico, world trade, the exploitation of Africa, the opportunities in libertarianism, the evil of high taxes and Big Government mandates, and so on and so on.

For those in other tribes, it is nearly impossible to keep up with the flow of innovation in bioenergy. For among the intractable problems of Future Shock are the problem of mindshare, and that of information overload.

Let’s look at some data that Jeff Alan and I first reported in our book Anchoring America: The Changing Face of Network News:

“In 1929, there were an estimated 45.25 billion private messages exchanged in the United States (phone calls, letters and telegrams), or an average of 368, per person per year. By 1999, that number rose to an estimated five trillion private messages(phone calls, emails, faxes, letters and text messages), or an average of 17, 857 per person per year. During that 70-year period, the rate of communication has grown approximately 2.5 times faster than the economy, and that indicates an enormous growth in the complexity of American personal and business life.”

With information growing apace – and who does not these days look at the email inbox from time to time with a sense of exhaustion? – an information and perspective gap has emerged that has converted the debate over biofuels from a healthy critique into the lobbing of grenades between fixed trenches. Stalemates that are caused by static conditions are self-correcting – snow is paralyzing New York this week, but it will melt.

But there are stalemates that are caused by fixed mindsets, and we are in one. On the one side, a belief in a Zero-Sum game where no one wins in biotechnology without someone losing; on the other, a belief that a rising tide of innovation will lift all boats. This type of stalemate is only generally resolved through market shock. Rampant fears over the uses to which computers would be put – which were frequent in movies of the 1950s and 1960s – disappeared with the market shock of cheap microprocessors and telephony. We worried about Big Brother, and instead got WikiLeaks.

For biofuels, the first $70 per barrel drop-in biofuel produced at commercial scale will be a signature event, but if the Western economies are to think in the long term about stability and growth, the target should be in the region of half that.

Advanced biofuels available for $1 per gallon is the kind of price point that will change a game that desperate needs changing.

Monday, December 27, 2010

Countering 'NIMBY' biomass project opposition

By Bryan Sims | December 27, 2010
The concept of using renewable energy sources, such as woody biomass, for heat and power generation garners support from the majority of communities in the Pacific Northwest. However, where there are supporters of biomass projects, many developers may also face opposition before permitting can be complete.

In a digital age where information is accessible instantaneously, proponents of the “not in my backyard” (NIMBY) stance are finding that the Internet is an effective vehicle for spreading false or negative information about proposed projects before developers have a chance to present their case as to why their project really is a win-win proposition for communities, said Erin Anderson, attorney for Stoel Rives LLP in Seattle.

“In the age of the Internet, anybody can become an expert in the ‘pseudo science’ of a theory opposing a [biomass] project with a few keystrokes of the computer,” Anderson said. “It takes no more than an hour to set up a website or Web page where a project opponent can add in hyperlinks to lead readers to other stories of other opposition groups in other parts of the country. It’s unfortunate, but it’s happening everywhere.”

At BBI International’s 2011 Pacific Northwest Biomass Conference & Trade Show, Jan. 10-12 in Seattle, Anderson intends to lay out a road map to success that project developers can use to create positive momentum for contested biomass projects, in a panel titled, An Eye on Milestones: Characteristics of Projects That Go the Distance. According to Anderson, a careful stakeholder strategy can often be utilized by the developer to create a positive permitting process from the beginning.

“You have this community populated with people who may not immediately be receptive to your story, so there needs to be strategic outreach into the community to make sure you don’t roll out this good news before you have developed a support web within that community, so they can echo that message back to their own citizens,” Anderson said.

Tools such as collaboration on passage of, or revisions to, local and state legislation addressing both public and developer needs; enhanced trade organization visibility; local economic development agency studies; community office presence; and coalition building among local civic, economic and environmental groups, are all viable methods to ensure a successful project from the beginning.

“It’s a marathon, not a sprint,” Anderson said. “You’re opportunity to get people to listen to you is in the early in the stage of development, before opposition hardens up.”

To attend the 2011 Pacific West Biomass Conference & Trade Show, Jan. 10-12 in Seattle, and to learn more about how your biomass project can successfully reach community members positively and achieve permitting, go to www.pacificwest.biomassconference.com.

Tuesday, December 21, 2010

Enviva to build wood pellet plant in N.C.

 
By Anna Austin | December 21, 2010

Enviva LP has announced intentions to construct a 330,000-ton wood pellet manufacturing facility in northeastern North Carolina.

The company expects the project to bring 53 new jobs to the area of Hertford County’s Ahoskie, a town of about 5,000 people. Salaries will vary by job function, but will be well above the average-paying job in the county. The average annual wage for the new jobs will be about $38,700 not including benefits, and the Hertford County average annual wage is currently about $27,500, according to Gov. Bev Purdue’s office.

 The plant will be built at the former site of Georgia Pacific Lumber, and will annually require more than 600,000 tons of woody biomass. Enviva chose the location due to the region’s abundant resources and close proximity to ports.

 State and local government support was a key factor in moving forward with plans, according to John Keppler, Enviva chairman and CEO. Specifically, the plant received a $270,000 grant from the state’s One North Carolina Fund, a program that invests in state projects to create jobs.

 Enviva is contemplating the development of two or more additional manufacturing plants in the area. The company is not new to the pellet market, as it has been supplying wood chips and wood pellets to customers in the U.S. and Europe since 2007.

 Recently, Enviva announced a long-term wood pellet supply contract with Electrabel, a subsidiary of GDF SUEZ Group, one of the largest utilities in the world.  The company also recently acquired two Mississippi-based wood pellet manufacturers, Piney Wood Pellets and CKS Energy Inc.

RWE npower considers biomass conversion

By Lisa Gibson | December 21, 2010


U.K.-based RWE npower is exploring the conversion of its 1,100-megawatt (MW) coal-fired Tilbury, England, Power Station to 100 percent biomass, sourcing the majority of its feedstock from the pellet plant its parent company is developing in the U.S.

The Tilbury station currently cofires 10 percent biomass as per U.K. Renewables Obligation regulations and has for a number of years, but a 100 percent biomass feedstock will decrease electricity generation at the station to 750 MW. The company has yet to make a final decision on the conversion and is awaiting consents and licenses from regulators, according to Dan Meredith, public relations manager for RWE npower.

“If we do go ahead with the fuel switch from coal to biomass, our recent trials indicate there will be significant environmental benefits due to reductions in emissions compared to coal,” Meredith said, citing a 70 percent to 80 percent reduction in sulfur dioxide, about half the nitrogen oxide emission concentration, and ash production of around a tenth the level associated with coal. The plant is opted out of the U.K.’s Large Combustion Plant Directive (LCPD) and therefore has run under a restricted operational regime of a maximum of 20,000 hours between 2008 and the station’s closure date in 2015.

“It is currently unknown whether a switch to biomass will alter the station’s LCPD status, but even with closure in 2015, RWE npower considers such a switch to have useful benefits: the impact on current air emissions including the avoidance of over two megatons of [carbon dioxide] from burning coal,” Meredith said. “In addition, the use of 100 percent biomass on this project will allow us to explore the sustainable sourcing of such fuel and support the establishment of supply chain infrastructure in the U.K.”

RWE npower is the U.K. unit of Germany-based RWE Group, which is constructing a 750,000-ton pellet plant in Waycross, Ga., slated for operation in 2011. The company chose the location because of the vast wood resources and availability of skilled workers in the forest industry, it said.

“If successful, the [Tilbury] plant will burn its last coal in the spring of next year and start to burn 100 percent biomass before the end of 2011,” Meredith said.

Friday, December 17, 2010

Grants available for wood energy projects

 
By USDA Forest Service Forest Products Laboratory | December 17, 2010

To address the goals of Public Law 110-234, Food, Conservation, and Energy Act of 2008, Rural Revitalization Technologies (7 U.S.C. 6601), and the anticipated Department of the Interior, Environment, and Related Agencies Appropriation Act of 2011, $3.7 million is available for grants that address the nationwide challenge in dealing with low-valued material to create renewable energy.

Submission of an application is required for a grant up to $250,000 for wood energy projects that require engineering services. These projects will use woody biomass material removed from forest restoration activities, such as wildfire hazardous fuel treatments, insect and disease mitigation, forest management due to catastrophic weather events, and/or thinning overstocked stands.

The woody biomass shall be used in a bioenergy facility that uses commercially proven technologies to produce thermal, electrical or liquid/gaseous bioenergy. The funds from the Woody Biomass Utilization Grant program (WBU) must be used to further the planning of such facilities by funding the engineering services necessary for final design and cost analysis.

Examples of such projects include engineering design of a:

•    woody biomass boiler for steam at a sawmill

•    non-pressurized system to heat water for various applications at a hospital, and

•    biomass power facility, or similar facilities.

This program is aimed at helping applicants complete the necessary design work needed to secure public and/or private investment for construction.

Goals of the 2011 Hazardous Fuels Woody Biomass Utilization Grant Program are the following:

•    Reduce forest management costs by increasing the value of biomass and other forest products generated from hazardous fuels reduction and forest health activities on forested lands.

•    Create incentives and/or reduce business risk to increase use of woody biomass from our nation's forestlands for renewable energy projects.

•    Implement projects that target and help remove economic and market barriers to using woody biomass for renewable energy.

•    Produce renewable energy from woody biomass

Note: The federal government's obligation under this program is contingent upon the availability of 2011 appropriated funds. No legal liability on the part of the government for any payment may arise until funds are made available to the grant officer for this program.

Application Deadline: Postmarked by close of business March 1, 2011.

Thursday, December 16, 2010

PFI poised to release new pellet standards


By Lisa Gibson | December 16, 2010

The Pellet Fuels Institute is just months from implementation of its new pellet fuel standards, including for the first time third-party verification for compliance. Participation in the program comes complete with a new label for bags of pellet fuel, illustrating adherence.

John Crouch, director of public affairs for PFI, will give a presentation on PFI’s new fuel standards and how they’ll affect pellet manufacturers in the west at the Pacific West Biomass Conference & Trade Show Jan. 10-12 at the Sheraton Seattle Hotel in Seattle, Wash.

PFI fuel standards have always been voluntary and nonmembers are also welcome to participate, but third-party verification will offer another aspect of quality control, according to John Crouch, director of public affairs for PFI. “If you use the new label on your bag, it says, ‘There is a quality control program in place at my mill and someone physically comes and audits me on this periodically,’” he said. “This is the first standard that people would think of as a standard. It’s more accurate to say that there hasn’t really been a standard.”

PFI has been working on its standards for the past three years, keeping consumer interests in the forefront of decision making. “The standard is based around the consumer who is going to use it,” Crouch said, speaking dominantly about smaller, residential-sized heating systems. PFI has kept its standards consistent with that of the International Organization for Standardization (ISO), which is also working on pellet fuel criteria.

PFI rolled out standards last year, but pellet manufacturers thought they were too lax, Crouch said. “If they were going to participate, they wanted to know that others who participated had third-party verification,” he said.

Besides the periodic verification, PFI’s new standards tighten up the length and diameter parameters and specify a 1 percent ash content limit in order to be classified as premium fuel. “What consumers with small appliances care about is ash content because that’s how often they have to empty their ashes,” Crouch said. “As long as ash removal is manual in the appliances, consumers notice differences that are modest from a producer’s point of view.”

PFI will begin implementing the standards in the spring, once the third-party inspectors are in place, Crouch said, adding that he intends to use the same kind of companies that inspect lumber mills. “We believe that by next summer, when a costumer searches out bags of fuel, they will see some bags with the new standards label on them and obviously we hope that they will respond favorably to that.”

Crouch will be joined by three other speakers discussing biomass fuels on the panel Fuel Characteristics: Improving Stability, Flowability and Uniformity.

 For more information or to register for the conference, visit http://pacificwest.biomassconference.com/.

Wednesday, December 15, 2010

Biomass power major part of eco-park plan

By | December 15, 2010



Forsite Development has finalized crucial decisions in the process of developing its 20-megawatt waste-to-energy plant along the Catawba River in Charlotte, N.C., just one part of a major undertaking by the company, as it seeks to transform a 667-acre Superfund site into the region’s first eco-industrial area dubbed ReVenture Park.

Most recently, the company announced it has chosen ICM Inc.’s gasification technology, coupled with emissions abatement systems from Eisenmann Corp. “We have been in an exhausting technology validation process,” said Forsite President Tom McKittrick. Together, the systems will help the plant reach more stringent new regulations coming from multiple fronts, including the U.S. EPA’s boiler Maximum Achievable Control Technology rule, which currently is due out in January but could be pushed to April 2012, pending on a court decision on the EPA’s extension request.

During the enormous ReVenture Park project, the contaminated land will be recycled and dedicated solely to renewable energy, according to McKittrick. Plans include a solar field, a wastewater treatment facility, energy crop demonstration stands, an ethanol mixing operation, and office space for research and development, among other aspects.

The $300 million biomass power plant is the element of the project furthest along in development, with memorandums of understanding signed for municipal solid waste from Mecklenburg County’s residential garbage collection, and negotiations in late stages for the sale of electricity, McKittrick said. The waste feedstock will first be processed at another proposed facility off-site, to be operated by Charlotte-based recycling firm FCR Casella. That $30 million facility will be permitted to process about 575,000 tons of garbage per year, supplying between 180,000 and 200,000 tons to ReVenture’s biomass plant, McKittrick said. The power plant will also be capable of using yard debris, although that will be processed separately.

Since the city of Charlotte recently approved those amendments to the garbage routing, allowing for a biomass supply, Forsite is now working on the power plant’s air permit. “We are in the process now of engineering work required for the air permit,” he said, adding that the permit will drive the timeline for construction and operation. The plant should be operational by 2013 and has consumed 90 percent of the ReVenture project focus from Forsite thus far, McKittrick said. “The anchor project is this 20-megawatt waste-to-energy plant,” he said.

Thursday, December 9, 2010

Federal export initiative targets wood pellets and chips

 
By | December 09, 2010

A recent government report has targeted wood pellets as one of the most promising export markets for U.S. companies, and has indicated that the USDA will expand its annual report on biofuels to include analysis on biomass in the form of wood pellets and chips in relevant countries, to provide the U.S. industry and policymakers with information on the sector’s growth, export opportunities in emerging markets and policy updates.

The report is a result of the Renewable Energy and Energy Efficiency Export Initiative, a coordinated effort to promote renewable energy and energy efficiency exports in the U.S. Seven federal agencies, including the U.S. DOE and Department of Commerce, are collaborating on the program, which is part of President Obama’s National Export Initiative.

The NEI is divided into two parts—assessing current competitiveness of U.S. renewable energy and energy efficiency goods and services, and developing an action plan of new commitments that facilitate private-sector efforts to significantly increase U.S. renewable energy and energy efficiency exports within five years.

According to the RE&EE report, biomass equipment and feedstock exports from 2007 to 2009 were about twice the amount of imports. The U.S. exported $176.4 million in biomass energy equipment and feedstock in 2009, with an annual average growth of 54 percent between 2007 and 2009. Imports during the same period were $349.2 million worth of biomass equipment, with an average annual import growth of 28 percent.

The report goes on to recognize that  several countries are expanding their use of biomass for power, either by building biomass-specific power plants or by co-firing biomass in existing coal-based power plants. “Many European countries already obtain a substantial portion of their electricity from biomass, most notably Sweden, which produced more energy from biomass than from oil in 2009,” it stated. “Several developing countries have recently developed biomass power capacity, including Brazil, Costa Rica, India and Mexico, but developing countries that consume biomass resources often use their own domestic resources rather than import feedstock from the U.S.”

The U.S. currently exports wood pellets and wood chips to Europe for co-firing in existing coal plants, and as more countries enact carbon reduction requirements, co-firing could become increasingly common, the report says.  Future exports in the biomass industry are likely to be in the form of consulting, engineering, procurement and financial services, all industries in which the U.S. is likely to remain competitive. In addition, U.S. companies should find relevant export opportunities in countries with little available feedstock or without a local biomass industry, particularly if strong government policy in those countries supports the use of biomass for power.

For more on the Renewable Energy and Energy Efficiency Export Initiative, visit http://export.gov/reee/.